08/04/2024 19:50:47
空调制冷剂(机油量未知)(带加热泵款)(回收、冲洗和重新加注)
校正代码 18200112 1.14 注意:除非本程序中另有明确规定,否则上述校正代码和 FRT 反映的是执行本程序(包括关联程序)所需的所有工作。除非明确要求,否则请勿堆叠校正代码。注意:请参阅平均维修工时,深入了解 FRT 及其创建方式。要提供有关 FRT 值的反馈,请发送电子邮件至LaborTimeFeedback@tesla.com。注意:请参阅人员保护,确保在执行以下程序时穿戴适当的个人防护装备 (PPE)。
- 2023-04-04: Updated A/C oil type to be used with reference to 液体和容量 for A/C oil specifications.
警告
尽管此程序已经过验证,但仍是一个草案。可能没有警告和注意事项。请遵守安全要求,处理或靠近高压系统和部件时,请谨慎操作。请将校正修理内容及反馈发送至ServiceDevelopment@teslamotors.com。
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Set up AC machine
注Touch time only
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Open all four doors
注If vehicle is being powered down, Latch rear doors to prevent accidental closure
- Lower all four windows
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Open hood
注Press "Open" button on the touchscreen to release the latch, Lift the lid manually
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Remove rear apron
注12x clips, Only store rear apron visible face upwards
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Remove cabin intake upper duct assembly
注4x clips, Heat pump vehicles have 3x clips
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Remove closeout panel from frunk assembly
注4x clips, 1x connector, Frunk safety switch, 3x guide tabs, Grab closeout panel from bottom then pull it upward to release clips, Disconnect the switch
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Remove bolts securing frunk assembly
注7x bolts, 10mm, 5 Nm, Lift up RBN covers to access upper fasteners, Newer vehicles may not be equipped with covers
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Remove frunk assembly from vehicle
注12x clips, Replace any clips if broken or missing, Number of clips may vary on older vehicles
- Move LH front seat forward
- Move RH front seat forward
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Place vehicle in service mode through UI
注Select vehicle's badge icon in Controls > Software for four seconds and then type "service" into dialog box
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Access Thermal System routines using UI
注Tap Car icon in the screen corner =>Service mode => Diagnostics => Thermal =>Actions, Authorize routines by holding right turn signal, depressing brake pedal for 10 seconds with the Drive Rail on
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Select "Start Thermal Fill Drain (Refrigerant Only)" using the UI
注Select ‘X’ at top left of window to close once complete, Verify indicator displays green and vehicle is ready to be reclaimed, Thermal Fill Drain routine has a 5 hour time limit, After 5 hours EXV's will close and routine must be performed again
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Power off vehicle from center display
注Via Controls > Safety & Security > Vehicle Power > Power Off, Confirm power off at warning dialogue box
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Disconnect 12V negative terminal
注1x nut, 10mm, 6 Nm, Ensure the vehicle is in park, climate control system is off, and vehicle is not charging before disconnecting 12V
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Disconnect first responder loop
注1x connector, Release locking tab
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Remove caps from low side and high side AC ports
注2x caps
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Connect hoses to vehicle and perform AC recovery
注Touch time only, Connect couplers to vehicle, Open couplers by turning clockwise, Open Machine valves, Note the amount of refrigerant and oil recovered, mark oil drain bottle oil level (use a piece of tape marking the fluid level) If drained oil level increased more than 30 mL refer to drained oil loss chart.
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Remove 2nd row seat cushion and disconnect harness
注2x tabs, 2x connectors, Press tab toward LH side of vehicle on each side to release front edge of seat cushion
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Remove all items from pockets and ensure not wearing metal items
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Inspect HV insulating gloves
注Check gloves for damage prior to each use, Refer to service document TN-15-92-003 R5, for information on inspecting HV gloves, https://service.tesla.com/docs/ServiceBulletins/External/TN/TN-15-92-003_High_Voltage_Awareness_Care_Points_R5.pdf
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Put on HV insulating gloves and leather over gloves
注Make sure to wear Electrical Protective Gloves any time Hioki tester is used
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Remove the bolts securing ancillary bay probe lid cover to ancillary bay cover
注2x bolts, EP10 5-Lobe, 6 Nm, Discard after removal
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Remove the ancillary bay probe lid cover from the ancillary bay cover
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Verify no high voltage
注Make sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, If voltage is greater than 10V, Pack contactors are not open or welded, Stop work and reach out to Service Engineering
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Inspect ancillary bay probe lid cover gasket then position onto the ancillary bay cover
注Confirm no visual damage present
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Install bolts securing ancillary bay probe lid cover to ancillary bay cover
注2x bolts, E10 5-Lobe, 6 Nm, Install new fasteners
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Remove HV insulating gloves
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Remove vent tube hose from LH side of 12V battery
注1x tube adapter
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Release terminal cover and remove positive terminal
注2x clips, 1x nut, 10mm, 6 Nm, Do not fully remove positive terminal nut
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Remove bolt securing 12V battery upper tie down strap to AC compressor bracket
注1x bolt, 10mm, 5 Nm
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Remove battery upper tie down strap
注Lift battery tie down strap up and remove it from the rear tie down hook strap
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Remove 12V battery from vehicle
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Remove rear battery tie down strap
注Rotate forward to disengage
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Remove the clips securing the coolant hose to AC compressor bracket
注2x clips
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Release 12v battery vent tube from battery bracket
注1x fir tree clip
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Remove retaining clip securing AC compressor logic harness to AC compressor HV harness bracket
注1x fir tree clip
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Disconnect AC compressor logic connector
注1x locking electrical connector, Do not push down on red tab, pull to disengage lock, pull again to release connector
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Remove fastener securing AC compressor HV harness bracket to AC compressor
注1x bolt, 13mm, 9 Nm
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Remove AC compressor ground strap
注1x bolt, T25, 7 Nm
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Remove the clip securing the coolant hose to the AC compressor bracket
注1x fir tree clip
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Disconnect HV harness connector from AC compressor
注1x locking electrical connector, 3 stage locking connector, See photos for connector positions, Move black locking tab away form the AC compressor, position 1, then using a 45 degree pick, push down on position 2 of the locking connector while prying up on position 3 and disconnect
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Overlap from AC refrigerant recovery
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Remove AC hoses from vehicle
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Remove nut securing low side of manifold to compressor pipe and move low side pipe out of the way
注1x nut, 13mm, 22 Nm
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Remove nut securing high side of manifold to compressor pipe and move high side pipe out of the way
注1x nut, 13mm, 22 Nm
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Install AC flush adapters onto supermanifold to compressor AC line assembly
注2x nuts, 13mm, 22 Nm, Install flush adapters onto suction and discharge lines on compressor side, Leave seal washers on AC manifold line, Use 13mm nuts from compressor to secure flush adapters
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Connect AC machine hoses to AC flush adapters and run System Flush procedure
注Touch time only, System flush procedure runs for approximately 90 minutes, Must use Robinair 34988ni machine (R134a) to run system flush procedure, Minimum of 13lb of refrigerant needed in tank to run system flush procedure, On AC machine main menu click next, Click menu, Scroll down to system flush, Enter 30 min run time
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Remove AC compressor HV harness from the AC compressor and set aside
注Move AC compressor HV harness bracket toward the front of the vehicle, lift the bracket up to clear the upper bracket mount and carefully set harness and bracket aside
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Remove bolts securing AC compressor bracket to strut tower support brace and remove AC compressor and AC compressor bracket assembly from vehicle
注2x bolts, 15mm, 31 Nm, Recommend assistance, Support the AC compressor while removing the fasteners, Carefully remove the AC compressor and AC compressor bracket towards the front of the vehicle, under the strut tower support brace
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Remove AC compressor bracket from AC compressor
注3x bolts, 10mm, 9 Nm
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Document old and new part numbers and serial numbers
注Document part numbers and serial numbers into repair order
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Install NVH acoustic onto AC compressor
注Install new NVH blanket or re-use old one if new one is not available, and adhesive is in good working condition. Remove adhesive backing, Lay NVH acoustic cover down with adhesive side facing up, Align cut outs of NVH acoustic cover to suction port on AC compressor, Install NVH acoustic cover around suction port on AC compressor then continue to wrap NVH acoustic cover around compressor
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Install AC compressor bracket to AC compressor
注3x bolts, 10mm, 9 Nm
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Position AC compressor and AC compressor bracket assembly to strut tower support brace and secure
注2x bolts, 15mm, 31 Nm, Recommend assistance, Support the AC compressor while installing the fasteners, Carefully install the AC compressor and AC compressor bracket towards the rear of the vehicle, under the strut tower support brace, Keep AC compressor caps on the compressor until manifold lines are installed, Hand start bolts
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Position AC compressor HV harness onto AC compressor for installation
注Ensure the HV harness bracket engages the upper bracket mount on the AC compressor
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Connect HV harness connector to AC compressor
注1x locking electrical connector, 3 stage locking connector, After fully seating the connector onto the AC compressor engage the black locking tab by pushing toward the AC compressor, Perform push-pull-push test to ensure proper seating
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Install bolt securing AC compressor HV harness bracket to AC compressor
注1x bolt, 13mm, 9 Nm
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Install the clip securing the coolant hose to the AC compressor bracket
注1x fir tree clip
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Install AC compressor ground strap
注1x bolt, T25, 7 Nm
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Install retaining clip securing AC compressor logic harness to AC compressor HV harness bracket
注1x fir tree clip
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Connect the AC compressor logic connector
注1x locking electrical connector, Engage locking tab
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Install clips securing coolant hoses to AC compressor bracket
注2x clips
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Install rear battery tie down strap
注Insert assembly into bracket and rotate to 90 degrees
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Install 12V battery vent tube to battery bracket
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Install 12V battery into vehicle
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Position battery tie down strap onto the battery
注Hook the upper tie down strap into the rear tie down hook strap and position for installation
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Install bolt securing upper tie down strap to the AC compressor bracket
注1x bolt, 10mm, 5 Nm
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Install vent tube hose in 12V battery
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Install positive terminal and terminal cover
注1x nut, 10mm, 6 Nm, 2x clips
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Disconnect AC machine hoses from AC flush adapters
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Remove AC flush adapters from supermanifold to compressor AC line assembly
注2x nuts, 13mm, 22 Nm
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Replace seal washer on supermanifold to compressor AC line assembly on compressor discharge line
注1x seal washer. Lube seal washers with the appropriate A/C oil. See 液体和容量 for A/C oil specifications.
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Replace seal washer on supermanifold to compressor AC line assembly on compressor suction line
注1x seal washer. Lubricate seal washer with the appropriate A/C oil. See 液体和容量 for A/C oil specifications.
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Install supermanifold to compressor discharge line to compressor
注1x nut, 13mm, 22 Nm
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Install supermanifold to compressor suction line to compressor
注1x nut, 13mm, 22 Nm
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Reconnect AC hoses to vehicle
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Perform AC vacuum test
注2 minute vacuum leak test, 15 minute vacuum
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Perform AC refrigerant refill
注Recharge refrigerant to 1.02 kg (1020g), For Robinair AC machines press ESC to NOT ACCEPT the step to clear out residual oil, Once complete press next to start End of Charge process
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Perform step 1 for End of Charge process
注Close high and low machine valves, Press next to continue
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Connect first responder loop
注1x connector, Engage locking tab, Connect FRL before connecting 12V to avoid damage to car computer
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Connect 12V negative terminal
注1x nut, 10mm, 6 Nm
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Re-install software via UI
注Via Controls > Service Mode > Software Reinstall
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Select "Request" to initiate software installation
注Vehicle will send a request to Tesla server for the re-installation of the current firmware, Read instructions on the UI then select request if you meet the criteria, Vehicles with software version before 2022.20.7 will require internet connectivity to request the software job from the server
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Select the clock on the center display, or go to the Software tab, then select install now to start firmware update
注Tap center display next to software update window until clock runs down to 0, After displayed installation time check the center display and ensure the firmware package was successfully installed
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Access Thermal System routines using UI
注Tap Car icon in the screen corner =>Service mode => Diagnostics => Thermal =>Actions, Authorize routines by holding right turn signal, depressing brake pedal for 10 seconds with the Drive Rail on
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Select 'Start' button at 'Run Heat Pump Commissioning' TEST-SELF_VCFRONT_X_HEAT-PUMP-COMMISSIONINGSearch for routine in ToolboxThermal / Refrigerant System - Run Heat Pump Commissioninghv / Front Drive Inverter Replacement - Heatpump commissioning, Status will change from 'INACTIVE' to 'RUNNING'
注If this routine is not run after entering Thermal Drain/Fill mode, the AC compressor operation will be blocked, Select ‘X’ at top left of window to close once 'TEST-SELF_VCFRONT_X_HEAT-PUMP-COMMISSIONINGSearch for routine in ToolboxThermal / Refrigerant System - Run Heat Pump Commissioninghv / Front Drive Inverter Replacement - Heatpump commissioning SUCCESS' window appears
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Proceed with steps 2-4 for End of Charge process and follow instructions displayed on AC Machine
注Turn AC on, Temp setting LO, Panel mode on, Fresh air mode on, Blower speed set to 3, Verify Discharge pressure does not exceed 26 bar and Suction pressure is not below 1.15 bar, Turn AC OFF, allow pressures to stabilize and remove high side hose
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Proceed with steps 5-6 for End of Charge process and follow instructions displayed on AC Machine
注Turn AC on, Temp setting LO, Panel mode on, Fresh air mode on, Blower speed set to 3, Turn machine valves to OPEN, Allow pressures to stabilize, Remove low side hose from vehicle, Continue with AC machine instructions and clear AC hoses
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Install caps onto AC ports
注2x caps
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Test Thermal Performance
注Scroll up Thermal menu, Select 'Start' button at 'Test Thermal Performance' using the UI, Menu will change from 'INACTIVE' TO 'RUNNING'- allow routine to complete, Select ‘X’ at top left of window to close once ‘TEST-SELF_VCFRONT_X_THERMAL-PERFORMANCESearch for routine in ToolboxThermal / Actions - Test Thermal Performancehv / Front Drive Inverter Replacement - Thermal System Testhv / Rear Drive Inverter Replacement - Thermal System Testhv / Rear Left Drive Inverter Replacement - Thermal System Testhv / Rear Right Drive Inverter Replacement - Thermal System Testhv / Front Drive Unit Replacement - Thermal System Testhv / Rear Drive Unit Replacement - Thermal System Test- SUCCESS' window appears
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Select "Test HVAC performance" using the UI
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Exit Service Mode through UI
注Controls > Service Mode > Exit Service Mode
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Install frunk assembly to vehicle
注12x clips, Make sure frunk assembly is fully seated onto clips, Number of clips may vary on older vehicles
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Install bolts securing frunk assembly
注7x bolts, 10mm, 5 Nm, Lower RBN covers after installing upper fasteners, Newer vehicles may not be equipped with covers
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Install frunk close out panel
注4x clips, 1x connector, Frunk safety switch, 3x guide tabs, Align 3x tabs then push downward to secure clips
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Install cabin intake upper duct assembly
注4x clips, Heat pump vehicles have 3x clips
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Install rear apron
注12x clips
- Close hood
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Connect 2nd row seat cushion harness and install 2nd row seat cushion
注2x connectors, 2x clips, Insert the seat belt buckles through the holes, Slide rear cushion inward then align front guide tabs to locking tabs, Make sure cushion is fully seated with push & pull test near clips
- Move RH front seat to original position
- Move LH front seat to original position
- Raise all windows
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Close all four doors
注Unlatch rear doors before closing