04/06/2024 21:10:52

防抱死制动系统调制器（带加热泵款）（拆卸和更换）

校正代码 33100112 2.70 注意：除非本程序中另有明确规定，否则上述校正代码和 FRT 反映的是执行本程序（包括关联程序）所需的所有工作。除非明确要求，否则请勿堆叠校正代码。 注意：请参阅平均维修工时，深入了解 FRT 及其创建方式。要提供有关 FRT 值的反馈，请发送电子邮件至LaborTimeFeedback@tesla.com。 注意：请参阅人员保护，确保在执行以下程序时穿戴适当的个人防护装备 (PPE)。

2023-12-05: Updated brake stiffness routine.

警告

尽管此程序已经过验证，但仍是一个草案。可能没有警告和注意事项。请遵守安全要求，处理或靠近高压系统和部件时，请谨慎操作。请将校正修理内容及反馈发送至ServiceDevelopment@teslamotors.com。

拆卸

Raise and support vehicle
Remove LH front wheel center cap

注
1x cap
Remove LH rear wheel center cap

注
1x cap
Remove RH rear wheel center cap

注
1x cap
Remove RH front wheel center cap

注
1x cap
Loosen RH front wheel

注
5x nuts, 21mm, 175 Nm
Loosen RH rear wheel

注
5x nuts, 21mm, 175 Nm
Loosen LH rear wheel

注
5x nuts, 21mm, 175 Nm
Loosen LH front wheel

注
5x nuts, 21mm, 175 Nm
Open all four doors

注
If vehicle is being powered down, Latch rear doors to prevent accidental closure
Lower all four windows
Move LH front seat forward
Move RH front seat forward
Remove 2nd row seat cushion and disconnect harness

注
2x tabs, 2x connectors, Slide locking tabs to left of vehicle while lifting up seat bench. Newer models have connectors on both sides of bench, Older models have 2x connectors on one side of bench
Move LH front seat backward
Open hood

注
Press "Open" button on touchscreen to release latch, Lift lid manually
Remove rear apron

注
12x clips, Only store rear apron visible face upwards
Remove cabin intake upper duct assembly

注
3x clips, Some configurations may come with 4x clips
Power off vehicle from center display

注
Via Controls > Safety > Power Off, Select Power Off button at warning dialogue box
Disconnect 12V negative terminal

注
1x nut, 10mm, 6 Nm, Ensure vehicle is in park, climate control system is off, and vehicle is not charging before disconnecting 12V
Disconnect first responder loop

注
1x connector, Release locking tab
Lock steering wheel into position
Remove all items from pockets and ensure not wearing metal items
Inspect HV insulating gloves

注
Check gloves for damage prior to each use, Refer to service document TN-15-92-003 R5, for information on inspecting HV gloves, https://service.tesla.com/docs/ServiceBulletins/External/TN/TN-15-92-003_High_Voltage_Awareness_Care_Points_R5.pdf
Put on HV insulating gloves and leather over gloves

注
Make sure to wear Electrical Protective Gloves any time Hioki tester is used
Remove bolts securing ancillary bay probe lid cover to ancillary bay cover

注
2x bolts, EP10 5-Lobe, 6 Nm, Discard after removal
Remove ancillary bay probe lid cover from ancillary bay cover
Verify no high voltage

注
Make sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, Measure B+ to Ground, B- to Ground, B+ to B-, If voltage is greater than 10V, Pack contactors are not open or welded, Stop work and reach out to Service Engineering
Inspect ancillary bay probe lid cover gasket then position onto the ancillary bay cover

注
Confirm no damage is present, Seal can be re-used
Install bolts securing ancillary bay probe lid cover to ancillary bay cover

注
2x bolts, E10 5-Lobe, 6 Nm, Install new fasteners
Remove HV insulating gloves
Remove closeout panel from frunk assembly

注
4x clips, 1x connector, Frunk safety switch, 3x guide tabs, Grab closeout panel from bottom then pull it upward to release clips, Disconnect switch
Remove bolts securing frunk assembly

注
7x bolts, 10mm, 5 Nm, Lift up RBN covers to access upper fasteners, Newer vehicles may not be equipped with covers
Remove frunk assembly from vehicle

注
12x clips, Replace any clips if broken or missing, Number of clips may vary on older vehicles
Remove vent tube hose from LH side of 12V battery

注
1x tube adapter
Release terminal cover and remove positive terminal

注
2x clips, 1x nut, 10mm, 6 Nm, Do not fully remove positive terminal nut
Remove 12V battery upper tie down strap to AC compressor bracket

注
1x bolt, 10mm, 5 Nm, Lift battery tie down strap up and remove it from rear tie down hook strap
Remove battery upper tie down strap

注
Lift battery tie down strap up and remove it from the rear tie down hook strap
Remove 12V battery from vehicle
Remove bolt securing the steering gear assembly to intermediate shaft assembly

注
1x bolt, 13mm, 18 Nm
Slide the electric steering column upward to remove it from the steering gear assembly

注
May need to wiggle or use dead blow to help separate
Disconnect the hydraulic control unit connector

注
1x connector, Disengage locking tab and pull up on connector to release
Remove fasteners securing hydraulic control unit to hydraulic control unit bracket

注
2x nuts, 10mm, 8 Nm, Discard nuts after removal
Disconnect harness from LH front rail bracket

注
1x connector, Red locking tab, Release lock from opposite side of bracket then release connector towards front of vehicle, Image zoomed in for clarity
Release clips securing front harness and coolant hose from brackets

注
2x clips
Release front harness clip from LH frame rail

注
1x clip
Disconnect the steering gear assembly connectors

注
2x connectors, Two stage connectors, Move the red locking tab to the left then depress the connector release to disconnect the connector
Disconnect the logic connectors from steering gear

注
2x connectors, Do not push down on red tab, Pull red tab to disengage lock, Pull again to release connector, Image zoomed out for location reference
Disconnect the HVIL connector

注
1x locking connector, Do not push down on red tab, Pull red tab to disengage lock, Pull tab again to release connector
Release clip securing HVIL connector harness onto body

注
1x clip
Disconnect LH front headlamp

注
1x connector, Pull tab to disengage lock mechanism, Pull again to release connector, Do not press down on tab, Connector style may vary
Remove grounds G098 and G099 from LH side of body

注
2x bolts, 10mm, 10 Nm, Discard thread-cutting tri-lobular bolts after removal, If equipped with new bolts (1447438-00-A), fasteners can be reused
Remove grounds G011 and G013 from LH frame rail

注
2x bolts, 10mm, 10 Nm, Discard thread-cutting tri-lobular bolts after removal, If equipped with new bolts (1447438-00-A), fasteners can be reused
Release front harness clips from LH frame rail

注
3x clips
Loosen upper bolt securing shock tower brace to RH shock tower

注
1x bolt, 15mm, 67 Nm
Remove bolts securing shock tower brace to RH shock tower

注
1x bolt, 15mm, 67 Nm, 1x bolt, 15mm, 62 Nm, see image for torque location
Remove bolts securing shock tower brace to LH shock tower

注
2x bolts, 15mm, 55 Nm, 1x bolt, 15mm, 62 Nm, See image for torque location
Shift shock tower brace assembly to gain clearance

注
Shift shock tower brace forward, but do not fully remove
Release the master cylinder brake lines from clip at rear of hydraulic control unit bracket

注
1x harness clip
Raise vehicle partially and lower lift onto locks

注
Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
Remove LH front wheel

注
5x nuts, 21mm, 175 Nm
Remove LH rear wheel

注
5x nuts, 21mm, 175 Nm
Remove RH rear wheel

注
5x nuts, 21mm, 175 Nm
Remove RH front wheel

注
5x nuts, 21mm, 175 Nm
Raise vehicle fully and lower lift onto locks

注
Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side, Verify doors are clear of surrounding objects
Remove outer fasteners securing front aero shield

注
9x bolts, 10mm, 5 Nm
Remove remaining nuts and remove front aero shield from vehicle

注
2x nuts, 15mm, 5 Nm
Remove bolt securing FDU HV harness to the FDU

注
1x bolt, 10mm, 10 Nm
Disconnect the FDU HV harness connector

注
1x clip, Release locking tab and rotate the release lever up to disengage the connector, Do not force the release lever up, Ensure the alignment tabs on the FDU header are not damaged
Remove the FDU HV harness connector from the FDU and move aside

注
1x connector
Slide intermediate shaft towards rear of vehicle
Release front harness clips from hydraulic control unit bracket

注
2x clips
Lower front harness away from hydraulic control unit

注
Lower front harness to gain enough clearance to hydraulic control unit
Remove lower bolt securing the hydraulic control unit bracket to frame rail

注
1x bolt, 10mm, 10 Nm
Lower vehicle partially and set lift onto locks

注
Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height
Remove the RH front brake line tube nut from hydraulic control unit

注
1x nut, 12mm, 16 Nm
Remove the LH rear brake line tube nut from hydraulic control unit

注
1x nut, 12mm, 16 Nm
Remove the RH rear brake line tube nut from hydraulic control unit

注
1x nut, 12mm, 16 Nm
Remove the LH front brake line tube nut from hydraulic control unit

注
1x nut, 12mm, 16 Nm
Remove the master cylinder secondary pipe nut from hydraulic control unit

注
1x nut, 12mm, 16 Nm
Remove the master cylinder primary pipe nut from hydraulic control unit

注
1x nut, 12mm, 16 Nm
Move master cylinder brake lines out of the way to allow ABS ECU to be removed
Remove upper bolt securing the hydraulic control unit bracket to frame rail

注
1x bolt, 10mm, 10 Nm
Remove the hydraulic control unit and bracket from vehicle

注
2x tabs, Slide the HCU toward 12V battery area to remove
Loosen the fasteners securing the hydraulic control unit to the hydraulic control unit bracket

注
2x nuts, 10mm, 8 Nm
Pry hydraulic control unit from the bracket

安装

Install hydraulic control unit into hydraulic control unit bracket
Install the fasteners securing the hydraulic control unit to the hydraulic control unit bracket

注
2x nuts, 10mm, 8 Nm
Remove tape covering hydraulic control unit brake line orifices
Position the hydraulic control unit and bracket into vehicle for installation

注
2x tabs, Align hydraulic control unit bracket datums into body
Move master cylinder lines into position for installation
Position the master cylinder brake lines to clip at rear of hydraulic control unit bracket

注
1x harness clip
Install the master cylinder primary pipe nut to hydraulic control unit

注
1x nut, 12mm, 16 Nm
Install the master cylinder secondary pipe nut to hydraulic control unit

注
1x nut, 12mm, 16 Nm
Install the LH front brake line tube nut to hydraulic control unit

注
1x nut, 12mm, 16 Nm
Install the RH rear brake line tube nut to hydraulic control unit

注
1x nut, 12mm, 16 Nm
Install the LH rear brake line tube nut to hydraulic control unit

注
1x nut, 12mm, 16 Nm
Install the RH front brake line tube nut to hydraulic control unit

注
1x nut, 12mm, 16 Nm
Remove the fluid catcher from underneath vehicle
Install upper bolt securing the hydraulic control unit bracket to frame rail

注
1x bolt, 10mm, 10 Nm
Raise vehicle fully and lower lift onto locks

注
Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
Install lower bolt securing the hydraulic control unit bracket to frame rail

注
1x bolt, 10mm, 10 Nm
Raise front harness into position for installation
Install clips securing front harness to hydraulic control unit bracket

注
2x clips
Slide intermediate shaft towards front of vehicle
Install FDU HV harness connector to FDU

注
1x connector, Ensure the connector is installed far enough on the FDU manifold so the manifold alignment tooth is making contact with the connector lever
Secure FDU HV harness connection to FDU

注
1x locking connector, Verify lever is in the upright and open position, Carefully seat connector and allow lever to engage, Fully secure lever and engage red locking tab, Do not damage connector or header
Install bolt securing FDU HV harness to FDU

注
1x bolt, 10mm, 10 Nm
Lower vehicle fully

注
Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
Install the fasteners securing the hydraulic control unit to the hydraulic control unit bracket

注
2x nuts, 10mm, 8 Nm
Position the master cylinder brake lines to clip at rear of hydraulic control unit bracket

注
1x harness clip
Connect the hydraulic control unit connector

注
1x connector, Gently push connector downward, Engage locking tab
Slide the intermediate shaft assembly downward to install it to the steering gear assembly

注
Ensure the intermediate shaft is aligned and fully seated, if necessary to align the shaft to steering gear
Install bolt securing the intermediate shaft assembly to the steering gear assembly

注
1x bolt, 13mm, 18 Nm
Secure front harness clips to LH frame rail

注
3x clips
Connect LH front headlamp

注
1x connector, Engage locking tab, Connector style may vary
Install clip securing HVIL connector harness onto body

注
1x clip
Connect the HVIL connector

注
1x locking connector, Engage locking tab
Install grounds G011 and G013 to LH frame rail

注
2x bolts, 10mm, 10 Nm, Discard thread-cutting tri-lobular bolts after removal, If equipped with new bolts (1447438-00-A), fasteners can be reused
Resecure grounds G098 and G099 to the body

注
2x bolts, 10mm, 10 Nm, Install new bolts if thread-cutting tri-lobular bolts were installed previously, Hand-start bolts at least 6 rotations before applying torque to avoid damaging the weld nut
Connect the logic connectors on steering gear

注
2x connectors, Engage locking tabs
Connect the steering gear assembly connectors

注
2x connectors, Engage locking tabs
Install clip securing front harness bracket to LH frame rail

注
1x clip
Connect harness located at LH front rail bracket

注
1x connector, Red locking tab, Connect from front of bracket and lock from opposite side of bracket, Image zoomed in for clarity
Install clips securing front harness and coolant hose onto brackets

注
2x clips
Position shock tower brace assembly back for installation
Install bolts securing shock tower brace to LH shock tower

注
2x bolts, 15mm, 55 Nm, 1x bolt, 15mm, 62 Nm, See image for torque location
Install bolts securing shock tower brace to RH shock tower

注
1x bolt, 15mm, 67 Nm, 1x bolt, 15mm, 62 Nm, See image for torque location
Torque upper bolt securing shock tower brace to RH shock tower

注
1x bolt, 15mm, 67 Nm
Install 12V battery into vehicle
Position battery tie down strap onto battery

注
Hook upper tie down strap into rear tie down hook strap and position for installation
Install bolt securing upper tie down strap to AC compressor bracket

注
1x bolt, 10mm, 5 Nm
Install vent tube hose in 12V battery
Install positive terminal and terminal cover

注
1x nut, 10mm, 6 Nm, 2x clips
Connect first responder loop

注
1x connector, Engage locking tab, Connect FRL before connecting 12V to avoid damage to car computer
Connect 12V negative terminal

注
1x nut, 10mm, 6 Nm
Install frunk assembly to vehicle

注
12x clips, Make sure frunk assembly is fully seated onto clips, Number of clips may vary on older vehicles. Ensure A/C compressor HVIL harness is not pinched between frunk assembly and thermal beam
Install bolts securing frunk assembly

注
7x bolts, 10mm, 5 Nm, Lower RBN covers after installing upper fasteners, Newer vehicles may not be equipped with covers
Install frunk close out panel

注
4x clips, 1x connector, Frunk safety switch, 3x guide tabs, Align 3x tabs then push downward to secure clips
Install cabin intake upper duct assembly

注
3x clips, Some configurations may come with 4x clips
Remove the steering wheel holder
Move LH front seat forward
Connect 2nd row seat cushion harness and install 2nd row seat cushion

注
2x connectors, Both connectors are located on LH side of vehicle, Insert the seat belt buckles through the holes, Slide rear cushion inward then align front guide tabs to locking tabs, Make sure cushion is fully seated with push & pull test near clips
Move RH front seat to original position
Move LH front seat to original position
Reinstall the vehicle software. See 软件重新安装 - 触摸屏.
Clean area around brake fluid reservoir and remove brake reservoir cap
Top off brake fluid reservoir

注
If necessary
Fill brake bleeder reservoir to full level
Install pressure bleeder adapter onto reservoir
Setup brake bleeder

注
Connect power supply to bleeder and turn on the power to set pressure to 30 psi, Attach the brake reservoir hose to the brake adapter at this time
Connect to vehicle using Toolbox 3.0

注
Vehicle connection is integrated into drivers footwell cover, Open Toolbox 3 website and establish connection to the vehicle, https://toolbox.teslamotors.com, Select connection status icon at top right corner, and select connect locally (icon will turn green when vehicle is connected)If RJ45 ethernet diagnostic connector present connect directly from laptop using an RJ45 Ethernet cable
Select Actions/Autodiag and search for "bleed"
Remove bleeding valve covers and install the fluid catching bottle to LH front brake caliper outer bleeding valve before starting the ESP

注
2x covers
Open the LH front brake caliper outer bleeding valve then click the play button next to PROC_ESP_FRONT-L-REAR-R-BRAKE-BLEED and select Run to start the ESP and then close the bleeding valve once the pump stop running, then repeat the process for inner bleeding valve, and then lastly repeat the process for outer bleeding valve again

注
2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers, PROC_ESP_FRONT-L-REAR-R-BRAKE-BLEED
Repeat the above step till clear fluid and no air bubble come out of the LH front brake caliper bleeding valve

注
2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers
Remove the fluid catching bottle, Torque LH front brake caliper bleeding valves then install covers

注
2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers, 2x covers
Remove bleeding valve covers and install the fluid catching bottle to RH front brake caliper outer bleeding valve before starting the ESP

注
2x covers
Open the RH front brake caliper outer bleeding valve then Click the play button next to PROC_ESP_FRONT-R-REAR-L-BRAKE-BLEED and select Run to start the ESP and then close the bleeding valve once the pump stop running, then repeat the process for inner bleeding valve, and then lastly repeat the process for outer bleeding valve again

注
2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers, PROC_ESP_FRONT-R-REAR-L-BRAKE-BLEED
Repeat the above step till clear fluid and no air bubble come out of the RH front brake caliper bleeding valve

注
2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers
Remove the fluid catching bottle, Torque RH front brake caliper bleeding valves and install covers

注
2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers, 2x covers
Remove bleeding valve cover and install the fluid catching bottle to RH rear brake caliper bleeding valve before starting the ESP

注
1x cover
Open the RH rear brake caliper bleeding valve then Click the play button next to PROC_ESP_FRONT-L-REAR-R-BRAKE-BLEED and select Run to start the ESP and then close the bleeding valve once the pump stop running

注
1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper, PROC_ESP_FRONT-L-REAR-R-BRAKE-BLEED
Repeat the above step till clear fluid and no air bubble come out of the RH rear brake caliper bleeding valve

注
1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper
Remove the fluid catching bottle, Torque RH rear brake caliper bleeding valve and install cover

注
1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper, 1x cover
Remove bleeding valve cover and install the fluid catching bottle to LH rear brake caliper bleeding valve before starting the ESP

注
1x cover
Open the LH rear brake caliper bleeding valve then Click the play button next to PROC_ESP_FRONT-R-REAR-L-BRAKE-BLEED and select Run to start the ESP and then close the bleeding valve once the pump stop running

注
1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper, PROC_ESP_FRONT-R-REAR-L-BRAKE-BLEED
Repeat the above step until clear fluid and no air bubble come out of the LH rear brake caliper bleeding valve

注
1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper
Remove the fluid catching bottle, Torque LH rear brake caliper bleeding valve and install cover

注
1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper, 1x cover
Remove pressure bleeder adapter from reservoir
Check fluid level

注
Top off if necessary
Install brake reservoir cap
Pump the brake pedal to ensure the brake pedal feels normal
使用Toolbox 3：
1. 选择Actions选项卡，然后搜索 “刚度”。
2. 选择 ODIN 例行程序TEST_BRAKE_X_STIFFNESS-TEST-SERVICE，然后点击例行程序链接。
3. 如果已更换制动片或制动盘，请在 “Action_Type” 下选择UNBURNISHED。否则请选择BURNISHED。
4. 点击RUN，然后等待例行程序完成。
  
  注
  测试期间，请勿踩下制动踏板。
Remove fluid catcher from underneath vehicle
Install rear apron

注
12x clips
Close hood
Raise vehicle fully and lower lift onto locks

注
Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
Position front aero shield to vehicle and install nuts

注
2x nuts, 15mm, 5 Nm
Apply Loctite 222 onto front aero shield bolts and install outer fasteners to front aero shield

注
9x bolts, 10mm, 5 Nm
Lower vehicle partially and set onto locks

注
Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height
Install RH front wheel

注
5x nuts, 21mm, 175 Nm, Start lug nuts by hand before using power tool, Torque at later step
Install RH rear wheel

注
5x nuts, 21mm, 175 Nm, Start lug nuts by hand before using power tool
Install LH rear wheel

注
5x nuts, 21mm, 175 Nm, Start lug nuts by hand before using power tool
Install LH front wheel

注
5x nuts, 21mm, 175 Nm, Start lug nuts by hand before using power tool
Lower vehicle until tires are touching ground

注
Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
Torque LH front wheel

注
5x nuts, 21mm, 175 Nm
Torque LH rear wheel

注
5x nuts, 21mm, 175 Nm
Torque RH rear wheel

注
5x nuts, 21mm, 175 Nm
Torque RH front wheel

注
5x nuts, 21mm, 175 Nm
Install RH front wheel center cap

注
1x cap, Verify emblem is aligned with valve stem
Install RH rear wheel center cap

注
1x cap, Verify emblem is aligned with valve stem
Install LH rear wheel center cap

注
1x cap, Verify emblem is aligned with valve stem
Install LH front wheel center cap

注
1x cap, Verify emblem is aligned with valve stem
Remove vehicle from lift

注
Lower rack arms fully and remove from under vehicle
Raise all windows
Close all four doors

注
Unlatch rear doors before closing
Perform a road test and burnish brakes

注
Ensure proper brake pedal feel and performance Add correction code 00040100 as needed

Model 3 Service Manual

防抱死制动系统调制器（带加热泵款）（拆卸和更换）

拆卸

安装

Figure 1

Figure 2

Figure 3