17/06/2024 21:24:30
闩锁销 - 直流 - 充电接口(中国)(拆卸和更换)
校正代码 44011142 0.60 注意:除非本程序中另有明确规定,否则上述校正代码和 FRT 反映的是执行本程序(包括关联程序)所需的所有工作。除非明确要求,否则请勿堆叠校正代码。注意:请参阅平均维修工时,深入了解 FRT 及其创建方式。要提供有关 FRT 值的反馈,请发送电子邮件至LaborTimeFeedback@tesla.com。注意:请参阅人员保护,确保在执行以下程序时穿戴适当的个人防护装备 (PPE)。
警告
尽管此程序已经过验证,但仍是一个草案。可能没有警告和注意事项。请遵守安全要求,处理或靠近高压系统和部件时,请谨慎操作。请将校正修理内容及反馈发送至ServiceDevelopment@teslamotors.com。
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Open all four doors.
注If vehicle is being powered down, Latch rear doors to prevent accidental closure.
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Lower all four windows.
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Open liftgate from exterior
switch.
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Open charge port door.
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Open hood.
注Press "Open" button on touchscreen to release latch, Lift lid manually.
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Remove rear apron.
注12x clips, Only store rear apron visible face upwards
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Power off vehicle from center
display.
注Via Controls > Safety > Power Off, Select Power Off button at warning dialogue box.
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Disconnect LV battery and First
Responder Loop.
注2x connectors, Lift up and release green locking tab, Pull black connector lock outwards to release connection, Release red lock tab on FRL, Allow 2 minutes for all electrical circuits to fully discharge.
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Remove all items from pockets and ensure
not wearing metal items.
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Inspect HV insulating gloves.
注确保高压绝缘手套未过期。有关某个地区的手套有效期信息,请参阅TN-15-92-003。
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Put on HV insulating gloves and leather
over gloves.
注Make sure to wear Electrical Protective Gloves any time Hioki tester is used.
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Verify there is no high voltage present
at the charge port on the type 2 (AC charge inlet).
注Make sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, Be sure to place the positive test lead on the side of the HV pin just past the plastic protective covers Measure the the voltage between B+ (the four dead front pins) to B- (rear left door striker as a ground for the isolation check), If voltage is greater than 10V, pack contactors are not open or welded, Stop work and reach out to Service Engineering.
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Verify there is no high voltage present
at the charge port on the Combo 2 (DC charge inlet).
注Make sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, Be sure to place the positive test lead on the side of the HV pin just past the plastic protective covers Measure the voltage between B+ (the two dead front pins) to B- (rear left door striker as a ground for the isolation check), If voltage is greater than 10V, pack contactors are not open or welded, Stop work and reach out to Service Engineering.
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Remove HV insulating gloves.
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Remove clips securing upper trunk
garnish to body.
注2x push clips
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Release upper trunk garnish from
body.
注6x clips
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Remove load floor.
注Use pull tab located at rear edge of panel.
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Remove trunk sill trim assembly.
注4x clips, Pull corner upward release clip on the end the away from body for remaining clips.
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Remove clips for LH trunk side
trim.
注5x push clips, The number of clips on newer vehicles may vary.
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Disconnect LH liftgate task light
connector.
注1x connector
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Release edge of trunk carpet and move LH
trunk side trim aside.
注2x clips, Partially release rear trunk carpet, Move LH trunk side trimaside and tuckcarpet under trim, Take care not to cause excessive creasing.
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Release logic connector from chargeport
assembly.
注1x connector, Remove white locking tab before disconnecting.
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Release AC 3 phase connector from
chargeport assembly.
注1x connector, Release locking tab upward.
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Remove charge port safety cap.
注2x tabs, Gently release tabs to avoid damage, Do not apply excess force.
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Remove charge port busbar leads from
charge port assembly.
注2x nuts, 10mm, 9 Nm, Nuts have captured washers
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Release charge port manual release cable
from body clip.
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Disconnect actuator connector.
注1x connector, Do not push down on red tab, Pull red tab to disengage lock, Pull again to release connector
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Remove charge port assembly.
注3x bolts, 10mm, 5.5 Nm
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Pull and hold the manual release cable
to release the actuator.
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Remove actuator screws from charge port
assembly.
注2x screws, T20, 3.3 Nm, Newer vehicle is equipped with T20 tamper proo
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Remove actuator from charge port
assembly.
注Turn over 30 degrees and take out the actuator
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Remove DC charge port latch stick o-ring
from charge port assembly.
注1x o-ring, Discard after removal
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Remove DC charge port latch stick from
actuator.
注Rotate to release
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Lubricate DC latch stick and
o-ring.
注1x o-ring, Apply efficient amount of lubricant to latch stick and o-ring
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Install DC latch stick to
actuator.
注Rotate to install
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Install DC latch stick o-ring to charge
port assembly.
注Do not damage o-ring
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Position actuator to charge port
assembly.
注Gently push actuator, Make sure there is no gap between actuator and charge port
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Install screws securing actuator to
charge port assembly.
注2x screws, T20, 3.3 Nm, Newer vehicle is equipped with T20 tamper proo
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Inspect HV insulating gloves.
注确保高压绝缘手套未过期。有关某个地区的手套有效期信息,请参阅TN-15-92-003。
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Put on HV insulating gloves and leather
over gloves.
注Make sure to wear Electrical Protective Gloves any time Hioki tester is used.
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Install charge port assembly.
注3x bolts, 10mm, 5.5 Nm
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Connect actuator connector.
注1x connector, Engage locking tab
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Secure charge port manual release cable
onto body clip.
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Install charge port busbar leads to
charge port assembly.
注2x nuts, 10mm, 9 Nm, Nuts have captured washers, If excessive force is required to seat busbars, they may have been bent. Inspect for damage and replace if necessary
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Perform Hioki resistance test at each HV
joint from HV busbar lead to charge port stud.
注2x HV joints, The acceptable resistance is between 0.050 mΩ (50 μΩ) and 0.270 mΩ (270 μΩ).If the resistance is greater than 0.270 mΩ (270 μΩ), there is too much resistance in the High Voltage joint. Remove the fastener, clean areas with isopropyl alcohol, install fastener back and test again.If the resistance is lower than 0.050 mΩ (50 μΩ), reposition the probes and measure again.If the resistance is repeatedly between 0.00 mΩ and 0.050 mΩ (50 μΩ), Hioki test passed, proceed to next step.
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Install charge port safety cap.
注2x tabs
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Install AC 3 phase connector to charge
port assembly.
注1x connector, Slide downward to engage
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Install logic connector to charge port
assembly.
注1x connector, 1x white locking tab
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Remove HV insulating gloves.
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Move LH trunk side trim back into
position.
注2x clips, Move LH trunk side trim back to original position, Secure clip onto body
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Connect LH liftgate task light
connector.
注1x connector
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Install clips for LH trunk side
trim.
注5x push clips, The number of clips on newer vehicles may vary
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Install trunk sill trim assembly.
注4x clips, Align the latch with center slot then 2 locator to their slot and then press to secure the clips, Adjust the seal to overlap the trim
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Install load floor.
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Install trunk garnish onto body.
注6x clips, Number of clips may vary on newer vehicles, Verify trunk seal is fully seated along garnish
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Install clips securing trunk garnish to
body.
注2x push clips
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Connect First Responder Loop and LV
battery.
注2x connectors, Secure FRL first, Seat LV battery connection and push black connector lock inwards to secure, Engage green locking tab when fully seated
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Install rear apron.
注12x clips
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Close hood.
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Raise all windows.
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Close all four doors.
注Unlatch rear doors before closing
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Close trunk.
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Verify operation of charging
system.
注Use customer's charging equipment if available, lightly push on the lower corner of CP door, once opening is confirmed then close the door, press the button on the charge handle, there can be brief time out once CP door is open confirm vehicle is charging by connecting charge handle to the vehicle, disconnect charge handle and confirm CP door closes, ensure all charging adapters are present
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Close charge port door.
注Do not manually push to close the charging port door.