2026-08-09

传动装置 - 排放 - 左侧(带加热泵款)(拆卸和更换)

校正代码 18102212 3.30 注意:除非本程序中另有明确规定,否则上文所列校正代码及相关 FRT 反映的是执行本程序(包括关联程序)所需的所有工作。除非明确要求,否则请勿堆叠校正代码。 注意:请参阅平均维修工时深入了解 FRT 及其创建方式。 注意:请参阅人员保护确保在执行以下程序时穿戴适当的个人防护装备 (PPE)。 注意:请参阅人体工程学注意事项查看安全健康的作业规程。

警告
本程序为“草案”。虽已通过验证,但可能仍有“警告”和“注意”事项缺失。请遵守安全要求,处理或靠近高压系统和部件时,请谨慎操作。

拆卸

  1. Raise and support vehicle
  2. Open hood
    注
    Press "Open" button on touchscreen to release latch, Lift lid manually
  3. Remove rear apron
    注
    12x clips, Only store rear apron visible face upwards
  4. Remove cabin intake upper duct assembly
    注
    3x clips, Some configurations may come with 4x clips
  5. Remove closeout panel from frunk assembly
    注
    4x clips, 1x connector, Frunk safety switch, 3x guide tabs, Grab closeout panel from bottom then pull it upward to release clips, Disconnect switch
  6. Remove bolts securing frunk assembly
    注
    7x bolts, 10mm, 5 Nm, Lift up RBN covers to access upper fasteners, Newer vehicles may not be equipped with covers
  7. Remove frunk assembly from vehicle
    注
    12x clips, Replace any clips if broken or missing, Number of clips may vary on older vehicles
  8. Remove RH wiper arm nut cover
    注
    1x cover
  9. Disconnect washer hose from RH wiper arm
    注
    2x clips, 1x hose, Disconnect Y-tube fitting and release washer hose clips
  10. Remove nut securing RH wiper arm to wiper module
    注
    1x nut, 15mm, 25 Nm
  11. Remove RH wiper arm and hose assembly from vehicle
  12. Remove LH wiper arm nut cover
    注
    1x cover
  13. Disconnect washer hose from LH wiper arm
    注
    2x clips, 1x hose, Disconnect Y-tube fitting and release washer hose clips
  14. Remove nut securing LH wiper arm to wiper module
    注
    1x nut, 15mm, 25 Nm
  15. Remove LH wiper arm and hose assembly from vehicle
  16. Remove LH shock tower cover
    注
    2x push clips
  17. Remove RH shock tower cover
    注
    2x push clips
  18. Release cowl screen from windshield and remove from vehicle
    注
    2x push clips, 6x clips
  19. Remove fresh air intake assembly
    注
    2x studs, Maneuver between cowl and frunk
  20. Remove the bolts securing wiper module
    注
    3x bolts, 10mm, 7 Nm
  21. Disconnect wiper module harness
    注
    1x connector, Do NOT place limbs within the linkage movement area as wiper arms will automatically transition to parking mode
  22. Remove wiper module from vehicle
  23. Release harness clip from LH side of washer tank inlet
    注
    1x clip
  24. Remove LH front wheel center cap
    注
    1x cap
  25. Loosen LH front wheel
    注
    5x nuts, 21mm, 175 Nm
  26. Raise vehicle partially and lower lift onto locks
    注
    Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
  27. Remove LH front wheel
    注
    5x nuts, 21mm, 175 Nm
  28. Partially remove LH front wheel liner
    注
    6x clips, 1x bolt, 10mm, 5 Nm, Newer vehicles may be equipped with 2x push clips securing lower portion of liner to body
  29. Remove lower bolt securing washer tank to vehicle
    注
    1x bolt, 10mm, 3 Nm
  30. Partially install LH front wheel liner
    注
    2x clips, Partially install LH front wheel liner, Wheel liner will be removed again later, Install 2 clips to secure LH front wheel liner
  31. Install LH front wheel
    注
    5x nuts, 21mm, 175 Nm, Start lug nuts by hand before using power tool, Torque at later step
  32. Lower vehicle until tires are touching the ground
    注
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
  33. Remove upper bolt securing washer tank to vehicle
    注
    1x bolt, 10mm, 3 Nm
  34. Disconnect washer pump and level sensor connectors
    注
    2x connectors
  35. Remove washer tank from vehicle
    注
    2x connectors,Keep washer tank upright to keep contents from spilling
  36. Remove vehicle from lift
    注
    Recommend assistance to push the vehicle backward, Note this vehicle can only be safely pushed for a very short distance and at very slow speed
  37. Connect to vehicle using Toolbox 3.0
    注
    Vehicle connection is integrated into drivers footwell cover, Open Toolbox 3 website and establish connection to the vehicle, https://toolbox.teslamotors.com, Select connection status icon at top right corner, and select connect locally (icon will turn green when vehicle is connected)If RJ45 ethernet diagnostic connector present connect directly from laptop using an RJ45 Ethernet cable
  38. Enter EPB Service Mode through toolbox 3
    注
    Select ‘Actions’ tab and search for 'EPB Enter Service Mode', Select PROC_EPB_X_SERVICE-MODEvia Service Mode:
    • Chassis ➜ Brakes ➜ EPB Service Mode
    • Chassis ➜ Brakes ➜ EPB Service Mode
    via Service Mode Plus:Drive Unit ➜ Rear Drive Unit Replacement ➜ Release / Re-Engage Emergency Parking Brakevia Toolbox:(link)
    , select 'Both' and 'Start', click 'RUN', Hold down brake pedal while performing routine, Caution vehicle may roll freely, Select ‘X’ at top right of window to close once complete
  39. Enter EPB Service Mode through toolbox 3
    注
    Select ‘Actions’ tab and search for 'EPB Enter Service Mode', Select PROC_EPB_X_SERVICE-MODEvia Service Mode:
    • Chassis ➜ Brakes ➜ EPB Service Mode
    • Chassis ➜ Brakes ➜ EPB Service Mode
    via Service Mode Plus:Drive Unit ➜ Rear Drive Unit Replacement ➜ Release / Re-Engage Emergency Parking Brakevia Toolbox:(link)
    , select 'Both' and 'Start', click 'RUN', Hold down brake pedal while performing routine, Caution vehicle may roll freely, Select ‘X’ at top right of window to close once complete
  40. Enter EPB Service Mode through toolbox 3
    注
    Select ‘Actions’ tab and search for 'EPB Enter Service Mode', Select PROC_EPB_X_SERVICE-MODEvia Service Mode:
    • Chassis ➜ Brakes ➜ EPB Service Mode
    • Chassis ➜ Brakes ➜ EPB Service Mode
    via Service Mode Plus:Drive Unit ➜ Rear Drive Unit Replacement ➜ Release / Re-Engage Emergency Parking Brakevia Toolbox:(link)
    , select 'Both' and 'Start', click 'RUN', Hold down brake pedal while performing routine, Caution vehicle may roll freely, Select ‘X’ at top right of window to close once complete
  41. Remove laptop from vehicle
    注
    Do not close Toolbox 3.0, we will need to resume later
  42. Push vehicle away from lift
    注
    Recommend assistance, Place wheel chocks to keep vehicle from moving, Note this vehicle can only be safely pushed for a very short distance and at very slow speed
  43. Open all four doors
    注
    If vehicle is being powered down, Latch rear doors to prevent accidental closure
  44. Lower all four windows
  45. Move LH front seat forward
  46. Remove console lower rear panel
    注
    5x clips, Insert the plastic trim tool with a 90 degree bend at the bottom of the cover and pull straight out to release
  47. Remove LH rear exterior bolt from center console
    注
    1x bolt, 10mm, 7 Nm
  48. Move LH front seat backward
  49. Remove LH front floor mat
  50. Remove LH console side panel carpet
    注
    12x clips, Use trim tool starting at rear edge to release upper clips, then pull bottom to release remaining clips
  51. Remove LH front exterior hardware from center console
    注
    2x bolts, 10mm, 7 Nm
  52. Move RH front seat forward
  53. Remove RH rear exterior bolt from center console
    注
    1x bolt, 10mm, 7 Nm
  54. Move RH front seat backward and seat back downward
  55. Remove RH front floor mat
  56. Remove RH console side panel carpet
    注
    12x clips, Use trim tool starting at rear edge to release upper clips, Pull bottom to release remaining clips
  57. Remove RH front exterior hardware from center console
    注
    2x bolts, 10mm, 7 Nm
  58. Power off vehicle from center display
    注
    Via Controls > Safety > Power Off, Select Power Off button at warning dialogue box
  59. Disconnect 12V negative terminal
    注
    1x nut, 10mm, 6 Nm, Ensure vehicle is in park, climate control system is off, and vehicle is not charging before disconnecting 12V
  60. Disconnect first responder loop
    注
    1x connector, Release locking tab
  61. Disconnect harness from rear of center console
    注
    1x connector
  62. Disconnect USB harness at right front of center console
    注
    1x USB connector
  63. Remove center console from vehicle
    注
    Recommend assistance, Tilt rear of console upward, pull assembly towards rear of vehicle, then tilt front of console upward and remove through passenger side
  64. Remove LH IP end cap
    注
    3x clips
  65. Remove LH mid A-pillar assembly
    注
    1x clip, 1x tab, Release the upper clip then pull mid A-pillar upward to remove
  66. Remove LH air wave bezel cap from main decor assembly
    注
    2x clips, Newer vehicles are equipped with solid bezel.
  67. Remove LH upper A-pillar trim
    注
    3x clips, Pull inside of the upper portion of upper A-pillar, Remove 3x tether hooks by twisting and pulling away from housing, Then pull upper A-pillar upward to remove
  68. Remove clip for LH lower A-pillar trim
    注
    1x push clip
  69. Remove LH lower A-pillar trim
    注
    2x clips, 3 guide tabs, Pull rear of lower A-pillar upward to release clip then pull rearward to release front tabs from carpet
  70. Remove screw and clips securing LH footwell cover
    注
    2x push clips, 1x screw, T20, 2.5 Nm
  71. Remove connectors from LH footwell cover and remove from vehicle
    注
    3x tabs, 1x Ethernet connector, 1x puddle light connector, APAC specific vehicles have an additional OBDII connector that will have to be disconnected
  72. Remove fasteners securing driver knee air bag to vehicle
    注
    1x push clip, 2x screws, T20, 2 Nm, 4x patch bolts, T30, 8 Nm, Newer vehicles have 4x patch bolts, E10, Discard after removal, Support the knee air bag while lowering, The connector / harness length is very short
  73. Disconnect the driver knee air bag and remove from vehicle
    注
    1x connector, Release locking tabs, Then release squib from air bag, Support air bag while disconnecting, Connector release may vary
  74. Remove the LH footwell duct from HVAC module
    注
    1x push clip
  75. Remove RH IP end cap
    注
    3x clips
  76. Remove RH mid A-pillar assembly
    注
    1x clip, 1x tab, Release upper clip then pull mid A-pillar upward to remove from vehicle
  77. Remove RH air wave bezel cap from main decor assembly
    注
    2x clips, Newer vehicles are equipped with solid bezel.
  78. Remove RH upper A-pillar trim
    注
    3x clips, Pull inside of the upper portion of upper A-pillar, Remove 3x tether hooks by twisting and pulling away from housing, Then pull upper A-pillar upward to remove
  79. Remove clip from RH lower A-pillar trim
    注
    1x push clip
  80. Remove RH lower A-pillar trim
    注
    1x clip, 2 guide tabs, Pull rear of lower A-pillar upward to release clip then pull rearward to release front tabs from carpet
  81. Release RH footwell assembly from IP
    注
    4x push clips
  82. Remove RH footwell assembly
    注
    2x connectors
  83. Remove bolts securing passenger knee air bag onto vehicle
    注
    4x patch bolts, T30, 8 Nm, Discard after removal, 2x screws, T20, 2 Nm, 1x push clip, Newer vehicles have 4x E10 patch bolts
  84. Remove passenger knee air bag from vehicle
    注
    1x connector, Release locking tab, Connector release may vary
  85. Remove main decor assembly
    注
    15x clips, Entire decor does not need to come off for glove box removal, If you lift RH side of decor then you will have access to 3x torx screws securing top of glove box, Replace securing clips as needed
  86. Disconnect glove box USB cable from car computer
    注
    1x connector, Depress latch on top of USB cable to release internal latches, then release from car computer
  87. Remove screws securing glove box assembly to IP carrier
    注
    6x screws, T20, 2.3 Nm
  88. Remove glove box from IP carrier
    注
    3x clips
  89. Disconnect glove box assembly connectors
    注
    3x electrical connectors
  90. Remove passenger footwell air duct
    注
    1x push clip
  91. Remove RH IP air wave duct
    注
    2x push clips
  92. Disconnect RH upper duct thermistor from RH IP air wave duct
    注
    1x connector
  93. Release driver air bag assembly away from steering wheel
    注
    2x spring clips, 3x datums, Press the spring simultaneously from two access holes to release, Access holes located at 4 and 8 o’clock position, Do not insert tool too far as air bag connector could be damaged
  94. Remove driver air bag assembly
    注
    1x connector
  95. Disconnect steering wheel
    注
    1x connector
  96. Remove bolt securing steering wheel to steering column
    注
    1x patch bolt, 10mm hex, 80 Nm, Discard after removal, Counter hold the steering wheel when breaking bolt loose
  97. Remove steering wheel from steering column
  98. Pull upward to release steering column upper shroud from lower shroud
    注
    4x clips
  99. Remove upper screws securing lower shroud to steering column
    注
    2x screws, T20, 1.5 Nm
  100. Remove lower screw securing lower shroud to steering column
    注
    1x screw, T20, 1.5 Nm
  101. Remove lower shroud from steering column
  102. Remove SCCM from steering column
    注
    1x bolt, 5mm allen, 9 Nm
  103. Disconnect steering column control module (SCCM) assembly connector
    注
    1x connector, Remove retaining clip on the connector, release connector, then remove the remaining broken clip from connector, Discard retaining clip after removal, Originally installed clip is black, Replacement clip is orange
  104. Remove SCCM from steering column
    注
    1x bolt, 5mm allen, 9 Nm
  105. Release IP service panel from IP and disconnect temperature sensor connector
    注
    4x clips, 4x tabs, 1x connector
  106. Remove bolts securing center display to IP carrier
    注
    Vehicle may be equipped with either: 2x patch bolts, T30, 12 Nm or 2x patch bolts, 10mm, 16 Nm, Discard after removal, Slide towards rear of vehicle to remove
  107. Remove bolts securing housing neck to center display and slide away from display
    注
    2x bolts, T30, 3 Nm, Number of fasteners on older vehicles may vary
  108. Remove retaining clip from display connector
    注
    1x clip
  109. Disconnect harness connector from center display
    注
    1x connector
  110. Remove center display from vehicle
  111. Remove center display neck housing from vehicle
  112. Remove screws securing LH side of IP brow finisher
    注
    4x screws, T20, 2.3 Nm, Fastener count may vary, Older production vehicles may have 5x screws
  113. Remove screws securing RH side of IP brow finisher
    注
    4x screws, T20, 2.3 Nm, Fastener count may vary, Older production vehicles may have 5x screws
  114. Remove IP brow finisher from vehicle
    注
    16x clips, Need to lift top pad up slightly to insert trim tool and release clips, Then slide IP brow finisher towards rear of vehicle
  115. Pull RH side of RH air duct out and release from IP
    注
    1x screw, T20, 2.3 Nm
  116. Disconnect harness connector from RH air duct and remove duct
    注
    1x connector
  117. Pull LH side of LH air duct out and release from IP
    注
    1x screw, T20, 2.3 Nm
  118. Disconnect harness connector from LH air duct and remove duct
    注
    1x connector
  119. Release clips securing defroster grill
    注
    8x clips, Replace any damaged clips
  120. Pivot rear edge of defroster grill up and release tabs from IP
    注
    6x tabs
  121. Remove screws securing LH speaker to IP and remove speaker
    注
    3x screws, T20, 2.3 Nm, 1x connector
  122. Remove screws securing center speaker to IP and remove speaker
    注
    1x connector, 3x screws, T20, 2.3 Nm
  123. Remove screws securing center tweeter to IP and remove speaker
    注
    1x connector, 2x screws, T20, 2.3 Nm, Discard tweeter and screws after removal
  124. Remove screws securing RH speaker to IP and remove speaker
    注
    3x screws, T20, 2.3 Nm, 1x connector
  125. Disconnect connectors for passenger air bag assembly
    注
    3x connectors, 2x connectors for regions other than North America, Connector release may vary
  126. Remove bolts securing passenger air bag assembly to cross car beam
    注
    4x patch bolts, T30, 8 Nm, Newer vehicles have 4x E10 patch bolts, Discard after removal
  127. Remove screws securing IP carrier to cross car beam near passenger air bag
    注
    2x screws, T20, 2.3 Nm
  128. Remove screws securing IP carrier to cross car beam on lower LH side
    注
    2x screws, T20, 2.3 Nm
  129. Remove screw securing IP carrier to cross car beam on upper LH side
    注
    1x screw, T20, 2.3 Nm
  130. Remove screws securing IP carrier to cross car beam at lower center
    注
    2x screws, T20, 2.3 Nm
  131. Remove screws securing IP carrier to cross car beam at upper center
    注
    2x screws, T20, 2.3 Nm
  132. Remove screw securing IP carrier to cross car beam on upper RH side
    注
    1x screw, T20, 2.3 Nm
  133. Remove IP carrier from cross car beam
    注
    Recommend assistance. Be cautious to clear the harness clipped at top center of HVAC assembly, This will also ease removal, Remove IP carrier through passenger front door
  134. Remove screws securing driver air wave duct to cross car beam
    注
    2x screws, T20, 2.3 Nm
  135. Disconnect LH upper duct thermistor from drivers air wave duct
    注
    1x connector
  136. Remove driver air wave duct from HVAC assembly
  137. Remove headliner harness clips on LH lower a-pillar
    注
    2x clips
  138. Disconnect the headliner harness connector from LH lower a-pillar
    注
    1x connector
  139. Disconnect the dash connector from the left body controller
    注
    1x connector, Release locking tab and gently pull down to release connector
  140. Disconnect the HVAC connector from the left body controller
    注
    1x connector
  141. Disconnect IP harness connector from electronic steering column
    注
    1x connector
  142. Release the IP harness clip located on the blower motor assembly
    注
    1x harness clip
  143. Disconnect blower motor connector
    注
    1x connector
  144. Release clip securing center speaker harness to HVAC assembly
    注
    1x clip
  145. Remove LH center display bracket
    注
    2x bolts, T30, 12 Nm
  146. Remove RH center display bracket
    注
    2x bolts, T30, 12 Nm
  147. Remove bleeder duct adapter from HVAC assembly
    注
    4x clips
  148. Remove nuts securing steering column to cross car beam and carefully lower steering column
    注
    4x nuts, 13mm, 15 Nm
  149. Remove bolts securing cross car beam to LH side of bulkhead
    注
    2x bolts, 13mm, 25 Nm
  150. Remove bolt securing LH cross car beam bracket to cross beam
    注
    1x bolt, 13mm, 25 Nm
  151. Remove the nut securing the LH cross car beam bracket to body
    注
    1x nut, 13mm, 25 Nm
  152. Remove LH cross car beam bracket from vehicle
  153. Remove clip securing LH front main carpet to cross car beam
    注
    1x clips
  154. Remove bolt securing RH cross car beam bracket to cross beam
    注
    1x bolt, 13mm, 25 Nm
  155. Remove nut securing RH cross car beam bracket to body
    注
    1x nut, 13mm, 25 Nm
  156. Remove the RH cross car beam bracket from vehicle
  157. Remove clip securing RH front main carpet to cross car beam
    注
    1 clip
  158. Remove bolts securing the cross car beam to HVAC assembly
    注
    4x bolts, 10mm, 5.5 Nm
  159. Remove bolt securing the cross car beam to HVAC assembly
    注
    1x bolt, 10mm, 5.5 Nm
  160. Loosen bolt securing cross car beam to upper cowl
    注
    1x bolt, 13mm, 25 Nm
  161. Remove the bolts securing the LH cross car beam to body
    注
    2x bolts, 15mm, 29 Nm
  162. Partially remove bolts securing RH cross car beam to body
    注
    2x bolts, 15mm, 29 Nm, Leave a few threads of RH cross car beam bolts installed inside body of vehicle, This will avoid cross car beam from falling
  163. Disconnect LH bleed actuator
    注
    1x connector
  164. Partially remove LH side of cross car beam
    注
    Recommend assistance, Use caution not to damage the interior
  165. Remove bolts securing LH bleed actuator to HVAC assembly
    注
    2x bolts, 6mm, 2.3 Nm
  166. Remove LH bleed actuator from HVAC assembly

安装

  1. Position LH bleed actuator to HVAC assembly for installation
    注
    Align guide and push LH bleed actuator toward HVAC assembly
  2. Install bolts securing LH bleed actuator to HVAC assembly
    注
    2x bolts, 6mm, 2.3 Nm
  3. Install cross car beam into position for installation
  4. Connect LH bleed actuator
    注
    1x connector,
  5. Loosely install bolts securing LH cross car beam to body
    注
    2x bolts, 15mm, 29 Nm, Torque at later step
  6. Loosely install bolt securing cross car beam to upper cowl
    注
    1x bolt, 13mm, 25 Nm
  7. Loosely install bolt securing cross car beam to HVAC assembly
    注
    1x bolt, 10mm, 5.5 Nm, Torque at later step
  8. Loosely install bolts securing cross car beam to HVAC assembly
    注
    4x bolts, 10mm, 5.5 Nm, Torque at later step
  9. Position RH cross car beam bracket to vehicle for installation
  10. Loosely install the nut securing the RH cross car beam bracket to body
    注
    1x nut, 13mm, 25 Nm, Torque at later step
  11. Loosely install bolt securing RH cross car beam bracket to cross car beam
    注
    1x bolt, 13mm, 25 Nm, Torque at later step
  12. Position LH cross car beam bracket to vehicle for installation
  13. Loosely Install the nut securing the LH cross car beam bracket to body
    注
    1x nut, 13mm, 25 Nm, Torque at later step
  14. Loosely install bolt securing cross car beam to LH cross car beam bracket
    注
    1x bolt, 13mm, 25 Nm, Torque at later step
  15. Install bolts securing cross car beam to LH side of bulkhead
    注
    2x bolts, 13mm, 25 Nm
  16. Torque bolt securing cross car beam to upper cowl
    注
    1x bolts, 13mm, 25 Nm
  17. Torque bolt securing the cross car beam to HVAC assembly
    注
    1x bolts, 10mm, 5.5 Nm
  18. Torque bolts securing the cross car beam to HVAC module
    注
    4x bolts, 10mm, 5.5 Nm
  19. Torque bolts securing the LH cross car beam to body
    注
    2x bolts, 15mm, 29 Nm
  20. Torque bolts securing the RH cross car beam to body
    注
    2x bolts, 15mm, 29 Nm
  21. Torque the nut securing the RH cross car beam bracket to body
    注
    1x nut, 13mm, 25 Nm
  22. Torque bolt securing RH cross car beam bracket to cross car beam
    注
    1x bolt, 13mm, 25 Nm
  23. Install clip securing RH front main carpet to cross car beam
    注
    1x clip
  24. Torque the nut securing the LH cross car beam bracket to vehicle
    注
    1x nut, 13mm, 25 Nm
  25. Torque bolt securing LH cross car beam bracket to cross car beam
    注
    1x bolt, 13mm, 25 Nm
  26. Install clip securing LH front main carpet to cross car beam
    注
    1x clip
  27. Position the steering column for installation
  28. Install the nuts securing the steering column to cross car beam
    注
    4x nuts, 13mm, 15 Nm
  29. Install bleeder duct adapter to HVAC
    注
    4x clips
  30. Install the RH center display bracket
    注
    2x bolts, T30, 12 Nm
  31. Install the LH center display bracket
    注
    2x bolts, T30, 12 Nm
  32. Install clip securing center speaker harness to HVAC assembly
    注
    1x clip
  33. Connect blower motor connector
    注
    1x connector
  34. Install blower motor harness clip to HVAC assembly
    注
    1x clip
  35. Connect IP harness connector to electronic steering column
    注
    1x connector
  36. Connect the HVAC connector to the left body controller
    注
    1x connector
  37. Connect the dash connector to the left body controller
    注
    1x connector, Fully seat connector and pull release tab into locking position
  38. Install headliner harness clips to lower a-pillar
    注
    2x clips
  39. Connect headliner harness connector
    注
    1x connector
  40. Install driver air wave duct into HVAC assembly
  41. Connect LH upper duct thermistor to driver air wave duct
    注
    1x connector
  42. Install screws securing driver air wave duct to cross car beam
    注
    2x screws, T20, 2.3 Nm
  43. Install IP carrier onto cross car beam
    注
    4x mounting tabs, Recommend assistance, Slide mounting tabs on IP carrier into brackets on vehicle, Be cautious to clear the harness clipped at top center of HVAC assembly, This will also ease installation
  44. Install screw securing IP carrier to cross car beam on upper RH side
    注
    1x screw, T20, 2.3 Nm
  45. Install screws securing IP carrier to cross car beam at upper center
    注
    2x screws, T20, 2.3 Nm
  46. Install screws securing IP carrier to cross car beam at lower center
    注
    2x screws, T20, 2.3 Nm
  47. Install screw securing IP carrier to cross car beam on upper LH side
    注
    1x screw, T20, 2.3 Nm
  48. Install screws securing IP carrier to cross car beam on lower LH side
    注
    2x screws, T20, 2.3 Nm
  49. Install screws securing IP carrier to cross car beam near passenger air bag
    注
    2x screws, T20, 2.3 Nm
  50. Install bolts securing passenger air bag assembly to cross car beam
    注
    4x patch bolts, E10, 8 Nm, Install new patch bolts
  51. Install connectors for passenger air bag
    注
    3x connectors, 2x connectors for regions other than North America
  52. Install RH speaker to IP carrier
    注
    1x connector, 3x screws, T20, 2.3 Nm
  53. Install center tweeter to IP carrier
    注
    1x connector, 2x screws, T20, 2.3 Nm
  54. Install center speaker to IP
    注
    3x screws, T20, 2.3 Nm, 1x connector
  55. Install LH speaker to IP carrier
    注
    3x screws, T20, 2.3 Nm, 1x connector
  56. Position defroster grill and lower tabs into position on IP
    注
    6x tabs
  57. Secure clips securing defroster grill
    注
    8x clips
  58. Position LH air duct into IP and connect harness connector
    注
    1x connector
  59. Install LH air duct into IP
    注
    1x screw, T20, 2.3 Nm
  60. Position RH air duct into IP and connect harness connector
    注
    1x connector
  61. Install RH air duct into IP
    注
    1x screw, T20, 2.3 Nm
  62. Install IP brow finisher into vehicle
    注
    16x clips, Need to lift top pad up slightly to slide IP brow finisher into position
  63. Install screws securing RH side of IP brow finisher
    注
    4x screws, T20, 2.3 Nm, Fastener count may vary, Older production vehicles may have 5x screws
  64. Install screws securing LH side of IP brow finisher
    注
    4x screws, T20, 2.3 Nm, Fastener count may vary, Older production vehicles may have 5x screws
  65. Connect RH upper duct thermistor to RH IP air wave duct
    注
    1x connector
  66. Install RH IP air wave duct
    注
    2x push clips
  67. Install passenger footwell air duct
    注
    1x push clip
  68. Connect glove box assembly connectors
    注
    3x connectors, New puddle lamp harness routing prevent blocking movement of pawls, Make sure harness is routed properly above passenger footwell air duct before connecting
  69. Install glove box into IP carrier
    注
    3x clips
  70. Install screws securing glove box assembly to IP carrier
    注
    6x screws, T20, 2.3 Nm
  71. Connect glove box USB cable to car computer
    注
    1x connector
  72. Install passenger knee air bag onto vehicle
    注
    1x connector, Use caution not to damage connector and harness, Support knee air bag while connecting connector
  73. Install bolts securing passenger knee air bag to vehicle
    注
    4x patch bolts, E10, 8 Nm, Install new patch bolts, 2x screws, T20, 2 Nm, 1x push clip, If vehicle equipped with T30 bolts update to E10
  74. Install RH footwell assembly onto IP
    注
    4x push clips
  75. Position center display neck housing into vehicle
  76. Position center display into vehicle
  77. Connect center display
    注
    1x connector
  78. Install retaining clip to center display connector
    注
    1x clip
  79. Slide down neck housing and install bolts securing neck housing to center display
    注
    2x bolts, T30, 3 Nm, Number of fasteners on older vehicles may vary
  80. Install center display to IP carrier
    注
    2x patch bolts, 10mm, 16 Nm, Install new 10mm patch bolts, Slide towards front of vehicle
  81. Connect temperature sensor connector and install IP service panel into IP
    注
    4x clips, 4x tabs, 1x connector
  82. Connect steering column control module (SCCM) assembly connector
    注
    1x connector, Install new orange retaining clip to connector then install SCCM connector, Perform push-pull-push to make sure connector is seated properly
  83. Install SCCM onto steering column
  84. Install SCCM onto steering column
    注
    1x bolt, 5mm allen, 9 Nm
  85. Install lower shroud onto steering column
  86. Install lower screw securing lower shroud to steering column
    注
    1x screw, T20, 1.5 Nm
  87. Install upper screws securing lower shroud to steering column
    注
    2x screws, T20, 1.5 Nm
  88. Align the clips then press downward to install upper shroud onto lower shroud
    注
    4x clips
  89. Install steering wheel to steering column
    注
    Align the marking and keyed part of steering wheel and column
  90. Install bolt securing steering wheel to steering column
    注
    1x patch bolt, 10mm hex, 80 Nm, Install new patch bolt
  91. Connect steering wheel
    注
    1x connector
  92. Position driver air bag assembly
    注
    1x connector
  93. Install driver air bag assembly to steering wheel
    注
    3x datums, 2x spring clips, Inspect to make sure lower horn bracket is properly secured to steering wheel before installing driver air bag, make sure that the driver air bag harness doesn’t get caught between the driver air bag and the horn mechanism, verify air bag is fully engaged
  94. Install main decor assembly
    注
    15x clips, 1x center clip
  95. Install the LH footwell duct into HVAC module
    注
    1x push clip
  96. Connect the driver knee air bag and install into vehicle
    注
    1x connector, Use caution not to damage the connector/harness, Support the knee air bag while connecting the connector
  97. Install fasteners securing driver knee air bag to vehicle
    注
    4x patch bolts, E10, 8 Nm, Install new patch bolts, 2x screws, T20, 2 Nm, 1x push clip, If vehicle equipped with T30 bolts, update to E10
  98. Install connectors to LH footwell cover and position for installation, securing front tabs to driver air bag assembly
    注
    3x tabs, 1x Ethernet connector, 1x puddle light connector, APAC specific vehicles have an additional OBDII connector
  99. Install screw and clips securing LH footwell cover
    注
    1x screw, T20, 2.5 Nm, 2x push clips
  100. Install RH upper A-pillar trim
    注
    3x clips, 1x tether, Slide bottom of trim along IP and speaker grill, attach tether to body side, Set clips starting at the bottom and work up, Pull seal over trim
  101. Install RH lower A-pillar trim
    注
    1x clip, 2 guide tabs, Align 2 front tabs then align slot with harness bracket and then push rear clip to secure to lower B-pillar
  102. Install clip for RH lower A-pillar trim
    注
    1x push clip
  103. Install RH mid A-pillar assembly
    注
    1x clip, 1x tab, Align bottom tab then push on top clip to fully seat mid A-pillar, Make sure seal seat on top of trim
  104. Install RH air wave bezel cap to main decor assembly
    注
    2x clips, Newer vehicles are equipped with solid bezel.
  105. Install RH IP end cap
    注
    3x clips
  106. Install LH upper A-pillar trim
    注
    3x clips, 1x tether, Slide bottom of trim along IP and speaker grill, attach tether to body side, Set clips starting at the bottom and work up, Pull seal over trim
  107. Install LH lower A-pillar trim
    注
    2x clip, 3 guide tabs, Align the 2 front tabs then align the slot with harness bracket and then push rear clip to secure to lower B-pillar, fully seat seal along trim
  108. Install clip for LH lower A-pillar trim
    注
    1x push clip
  109. Install LH mid A-pillar assembly
    注
    1x clip, 1x tab, Align the bottom tab then push the top clip to fully seat mid A-pillar, Pull seal over trim
  110. Install LH air wave bezel cap to main decor assembly
    注
    2x clips, Newer vehicles are equipped with solid bezel.
  111. Install LH IP end cap
    注
    3x clips
  112. Install center console into vehicle
    注
    Recommend assistance, Tilt front of console downward, Slide assembly towards front of vehicle and tilt rear of console down into place
  113. Connect USB harness at right front of center console
    注
    1x USB connector
  114. Connect harness to rear of center console
    注
    1x connector
  115. Install RH front exterior bolts to center console
    注
    2x bolts, 10mm, 7 Nm
  116. Install RH console side panel carpet
    注
    1 tab, 12x clips, Position side panel and align the front tab. Push the console panel from the front towards the rear
  117. Install RH front floor mat
  118. Install LH front exterior bolts to center console
    注
    2x bolts, 10mm, 7 Nm
  119. Install LH console side panel carpet
    注
    1 tab, 12x clips, Position side panel and align the front tab. Push the console panel from the front towards the rear
  120. Install LH front floor mat
  121. Connect first responder loop
    注
    1x connector, Engage locking tab, Connect FRL before connecting 12V to avoid damage to car computer
  122. Connect 12V negative terminal
    注
    1x nut, 10mm, 6 Nm
  123. Move RH front seat forward
  124. Install RH rear exterior bolt to center console
    注
    1x bolt, 10mm, 7 Nm
  125. Move RH front seat to original position
  126. Move LH front seat forward
  127. Install LH rear exterior bolt to center console
    注
    1x bolt, 10mm, 7 Nm
  128. Install console lower rear panel
    注
    5x clips
  129. Move LH front seat to original position
  130. Raise and support vehicle
    注
    Ensure vehicle is not charging, Remove charging cable if it's plugged in
  131. Re-establish vehicle connection to Toolbox 3.0
  132. Select "Actions/Autodiag" and search for "HVAC Performance"
  133. Select TEST-SELF_VCRIGHT_X_HVAC-PERFORMANCEvia Service Mode:
    • Thermal ➜ Actions ➜ Test HVAC Performance
    • Thermal ➜ HVAC ➜ HVAC Performance Test
    • Thermal ➜ Actions ➜ Test HVAC Performance
    via Toolbox:(link)
    , click Run and allow routine to complete
    注
    Select ‘X’ at top right of window to close once complete
  134. Remove HSD or RJ45 cable from Ethernet port to disconnect Toolbox 3.0 from vehicle
  135. Connect washer pump and level sensor connectors
    注
    2x connectors
  136. Install washer tank into position
  137. Install upper bolt securing washer tank to vehicle
    注
    1x bolt, 10mm, 3 Nm
  138. Secure harness clip onto LH side of washer tank inlet
    注
    1x clip
  139. Raise vehicle partially and lower lift onto locks
    注
    Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
  140. Remove LH front wheel
    注
    5x nuts, 21mm, 175 Nm
  141. Partially release LH front wheel liner
    注
    2x push clips
  142. Install lower bolt securing washer tank to vehicle
    注
    1x bolt, 10mm, 3 Nm
  143. Install LH front wheel liner to vehicle
    注
    6x clips, 1x bolt, 10mm, 5 Nm, Newer vehicles may be equipped with 2x push clips securing lower portion of liner to body
  144. Install LH front wheel
    注
    5x nuts, 21mm, 175 Nm, Start lug nuts by hand before using power tool
  145. Lower vehicle until tires are touching ground
    注
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
  146. Torque LH front wheel
    注
    5x nuts, 21mm, 175 Nm
  147. Install LH front wheel center cap
    注
    1x cap, Verify emblem is aligned with valve stem
  148. Install wiper module to vehicle
  149. Connect wiper module connector
    注
    1x connector, Do NOT place limbs within the linkage movement area as wiper arms will automatically transition to parking mode
  150. Install the bolts securing wiper module
    注
    3x bolts, 10mm, 7 Nm
  151. Install fresh air intake assembly
    注
    2x studs, Maneuver between cowl and frunk
  152. Install cowl screen assembly
    注
    2x push clips, 6x clips
  153. Install RH shock tower cover
    注
    2x push clips
  154. Install LH shock tower cover
    注
    2x push clips
  155. Install LH wiper arm and hose assembly onto vehicle
    注
    Washer hose shall be routed over the arm pivot joint, not under
  156. Install nut securing LH wiper arm to wiper module
    注
    1x nut, 15mm, 25 Nm, Make sure wiper tip is aligned between two indicators at windshield
  157. Connect washer hose from LH wiper arm to Y-tube fitting and secure washer hose clips
    注
    2x clips, 1x hose
  158. Install LH wiper arm nut cover
    注
    1x cover
  159. Install RH wiper arm and hose assembly onto vehicle
  160. Install nut securing RH wiper arm to wiper module
    注
    1x nut, 15mm, 25 Nm, Make sure wiper tip is aligned between two indicators at corner of windshield
  161. Connect washer hose from RH wiper arm
    注
    2x clips, 1x hose, Connect to Y-tube fitting and secure washer hose clips
  162. Install RH wiper arm nut cover
    注
    1x cover
  163. Install frunk assembly to vehicle
    注
    12x clips, Make sure frunk assembly is fully seated onto clips, Number of clips may vary on older vehicles. Ensure A/C compressor HVIL harness is not pinched between frunk assembly and thermal beam
  164. Install bolts securing frunk assembly
    注
    7x bolts, 10mm, 5 Nm, Lower RBN covers after installing upper fasteners, Newer vehicles may not be equipped with covers
  165. Install frunk close out panel
    注
    4x clips, 1x connector, Frunk safety switch, 3x guide tabs, Align 3x tabs then push downward to secure clips
  166. Install cabin intake upper duct assembly
    注
    3x clips, Some configurations may come with 4x clips
  167. Install rear apron
    注
    12x clips
  168. Close hood
  169. Verify operation of windshield washers and wipers
  170. Close all four doors
    注
    Unlatch rear doors before closing
  171. Raise all windows
  172. Remove vehicle from lift
    注
    Lower rack arms fully and remove from under vehicle