17/06/2024 21:23:30

触点开关 - 正极 - 高压电池（结构化电池组）（拆卸和更换）

校正代码 16302112 1.98 注意：除非本程序中另有明确规定，否则上述校正代码和 FRT 反映的是执行本程序（包括关联程序）所需的所有工作。除非明确要求，否则请勿堆叠校正代码。注意：请参阅平均维修工时，深入了解 FRT 及其创建方式。要提供有关 FRT 值的反馈，请发送电子邮件至LaborTimeFeedback@tesla.com。注意：请参阅人员保护，确保在执行以下程序时穿戴适当的个人防护装备 (PPE)。

Warning IconA warning icon, calling your attention to a possibly risky situation
警告
本程序为“草案”。虽已通过验证，但可能仍有“警告”和“小心”事项缺失。请遵守安全要求，处理或靠近高压系统和部件时，请谨慎操作。请将校正修理内容及反馈发送至ServiceDevelopment@teslamotors.com。

拆卸

  1. Open all the doors and lower all the windows.
  2. Place the vehicle into Service Mode. See 维护模式.
  3. Remove the ancillary bay cover. See 盖板 - 高压电池仓（结构化电池组）（拆卸和更换）.
  4. 拆下烟火电池隔离开关。请参阅烟火电池断接开关（结构化电池组）（拆卸和安装）。
  5. Disconnect the HV battery positive contactor connectors (x2).
  6. Release the clip that attaches the negative harness to the tray.
  7. Remove and discard the bolts (x2) that attach the positive contactor to the busbars.
    5 Nm (3.7 lbs-ft) + 60 degrees
    提示： 推荐使用以下工具：
    • 13 毫米套筒
  8. Remove the bolts (x3) that attach the positive contactor to the assembly tray.
    6 Nm (4.4 lbs-ft)
    提示： 推荐使用以下工具：
    • 8 毫米套筒
  9. Remove the HV battery positive contactor from the ancillary bay.

安装

  1. Position the HV battery positive contactor into the ancillary bay.
  2. Install the bolts (x3) that attach the positive contactor to the assembly tray.
    6 Nm (4.4 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    注
    Hand start bolts to verify the contactor is centered.
    提示： 推荐使用以下工具：
    • 8 毫米套筒
  3. Install new bolts (x2) that attach the positive contactor to the busbars.
    5 Nm (3.7 lbs-ft) + 60 degrees
    提示： 推荐使用以下工具：
    • 13 毫米套筒
  4. Use a Hioki resistance meter to measure the resistance at the HV joint between the newly-installed positive contactor and the positive DC link busbar.
    Informational PurposesAn informational icon, calling your attention
    注
    The acceptable resistance is between 0.004 mΩ (4 μΩ) and 0.050 mΩ (50 μΩ). If the resistance is greater than 0.050 mΩ (50 μΩ), there is too much resistance in the High Voltage joint. Remove the fastener, clean areas with isopropyl alcohol, install fastener back and test again. If the resistance is less than 0.004 mΩ (4 μΩ), reposition the probes and measure again.
  5. Use a Hioki resistance meter to measure the resistance at the HV joint between the newly-installed positive contactor and the positive terminal flex busbar.
    Informational PurposesAn informational icon, calling your attention
    注
    The acceptable resistance is between 0.004 mΩ (4 μΩ) and 0.050 mΩ (50 μΩ). If the resistance is greater than 0.050 mΩ (50 μΩ), there is too much resistance in the High Voltage joint. Remove the fastener, clean areas with isopropyl alcohol, install fastener back and test again. If the resistance is less than 0.004 mΩ (4 μΩ), reposition the probes and measure again.
  6. Install the clip that attaches the negative harness to the tray.
  7. Connect the positive contactor connectors (x2).
  8. 测量烟火电池隔离开关安装点间的电压，然后安装烟火电池隔离开关。请参阅烟火电池断接开关（结构化电池组）（拆卸和安装）。
  9. Install the ancillary bay cover. See 盖板 - 高压电池仓（结构化电池组）（拆卸和更换）.
  10. Exit Service Mode. See 维护模式.
  11. Raise all the windows and close all the doors.