29/09/2024 00:01:45

高压电池（AWD）（七座）（拆卸和安装） ((拆卸和安装))

校正代码 16010231 4.14 注意：除非本程序中另有明确规定，否则上述校正代码和 FRT 反映的是执行本程序（包括关联程序）所需的所有工作。除非明确要求，否则请勿堆叠校正代码。注意：请参阅平均维修工时，深入了解 FRT 及其创建方式。要提供有关 FRT 值的反馈，请发送电子邮件至LaborTimeFeedback@tesla.com。注意：请参阅人员保护，确保在执行以下程序时穿戴适当的个人防护装备 (PPE)。

2024-06-13: Updated lift pad adapter PNs.
2023-11-21: Added new lift pad instructions.
2023-08-29: Updated EPB Service Mode reference.

警告

只有接受过高压安全意识培训并完成全部所需认证课程（如适用）的维修技工才允许执行此程序。处理高压线缆、母排或接头时，务必全程穿戴最低防护等级为 0 (1000V) 的适当个人防护装备 (PPE)及高压绝缘手套。有关其他安全信息，请参阅技术注意事项 TN-15-92-003，高压安全意识注意事项。

警告

尽管此程序已经过验证，但仍是一个草案。可能没有警告和注意事项。请遵守安全要求，处理或靠近高压系统和部件时，请谨慎操作。请将校正修理内容及反馈发送至ServiceDevelopment@teslamotors.com。

拆卸

Release LH rocker cover from front and rear wheel liner

注
4x clips
Remove LH rocker cover from rocker carrier

注
11x clips, 11x tabs, Work a plastic trim tool between door panel and rocker cover to release tabs
Remove bolts securing LH rocker carrier to body

注
2x bolts, 10mm, 5 Nm
Remove LH rocker carrier from body

注
10x clips
Remove butyl patches covering LH rocker access holes

注
2x butyl patches, Clean excess butyl from area
安装举升垫适配器。
- 仅适用于欧洲、中东和非洲：安装举升机垫适配器，Model Y (1614078-00-A)
- 其他地区：安装通用举升垫适配器 (1936724-00-A)。
警告
请勿使用任何其他举升垫适配器。

注
欧洲、中东和非洲以外的地区：使用通用举升垫适配器 (1936724-00-A) 代替举升机垫适配器，Model Y (1614078-00-A)。请弃用任何其他版本的举升垫适配器。

注
通用举升垫适配器在欧洲、中东和非洲尚不可用。请确保在 Model Y 上使用 Model Y 橡胶举升垫，在 Model 3 上使用 Model 3 举升垫。

通用举升垫适配器说明：
1. 将与举升机类型相匹配的正确螺纹适配器安装到举升机适配器上。
2. 确保将螺纹止动垫圈正确安装并紧固至举升机适配器底部。如果未安装螺纹止动垫圈，请勿继续使用举升机适配器。
3. 将举升机适配器安装到举升臂上，使黑色的举升垫朝向车辆。
  警告
  确保适配器安装方向正确。
4. 调整举升臂位置，使举升机适配器与车辆上的固定销孔对齐。
5. 抬起举升臂，将举升垫完全放置到车辆上。
6. 确保所有 4 个适配器均已完全就位在车辆上。
Remove clips securing RH rocker cover to front and rear wheel liner

注
4x push clips
Remove RH rocker cover from rocker carrier

注
11x clips, 11x tabs, Work a plastic trim tool between door panel and rocker cover to release tabs
Remove bolts securing RH rocker carrier to body

注
2x bolts, 10mm, 5 Nm
Remove RH rocker carrier from body

注
10x clips
Remove butyl patches covering RH rocker access holes

注
2x butyl patches, Clean excess butyl from area
安装举升垫适配器。
- 仅适用于欧洲、中东和非洲：安装举升机垫适配器，Model Y (1614078-00-A)
- 其他地区：安装通用举升垫适配器 (1936724-00-A)。
警告
请勿使用任何其他举升垫适配器。

注
欧洲、中东和非洲以外的地区：使用通用举升垫适配器 (1936724-00-A) 代替举升机垫适配器，Model Y (1614078-00-A)。请弃用任何其他版本的举升垫适配器。

注
通用举升垫适配器在欧洲、中东和非洲尚不可用。请确保在 Model Y 上使用 Model Y 橡胶举升垫，在 Model 3 上使用 Model 3 举升垫。

通用举升垫适配器说明：
1. 将与举升机类型相匹配的正确螺纹适配器安装到举升机适配器上。
2. 确保将螺纹止动垫圈正确安装并紧固至举升机适配器底部。如果未安装螺纹止动垫圈，请勿继续使用举升机适配器。
3. 将举升机适配器安装到举升臂上，使黑色的举升垫朝向车辆。
  警告
  确保适配器安装方向正确。
4. 调整举升臂位置，使举升机适配器与车辆上的固定销孔对齐。
5. 抬起举升臂，将举升垫完全放置到车辆上。
6. 确保所有 4 个适配器均已完全就位在车辆上。
Open all four doors
Lower all four windows
Chock LH rear wheel
Connect a laptop with Toolbox 3 to the vehicle.
Enable the EPB Service Mode. See 驻车制动 - 钳 - 后 - LH（释放）
Select ‘Actions/Autodiag’ and search for ‘Thermal’
Select ‘PROC_VCFRONT_X_THERMAL-FILL-DRAIN’, click ‘Run’, and allow routine to complete

注
This will ensure the octovalve is in the Series position, Coolant pumps will also be disabled, Once run is selected routine is in progress despite the prompt with loading circle, Routine will time out after several hours and return valves to parallel position if unattended, Select 'X' at top right of window to close once complete
Remove laptop from vehicle

注
Do not close Toolbox 3.0, we will need to resume later
Open the hood.
Remove the rear apron.
Remove LH IP end cap

注
3x clips
Remove LH mid A-pillar assembly

注
1x clip, 1x tab, Release the upper clip then pull mid A-pillar upward to remove
Remove clip securing LH lower A-pillar trim

注
1x push clip
Remove LH lower A-pillar trim

注
6x clips, 2 guide tabs, Pull rear of lower A-pillar upward to release clip then pull rearward to release trim panel
Move LH front seat backward

注
Ensure profile is saved to allow seat position to be restored
Remove screw and clips securing LH footwell cover

注
2x push clips, 1x screw, T20, 2.5 Nm
Remove connectors from LH footwell cover and remove from vehicle

注
3x tabs, 1x Ethernet connector, 1x puddle light connector
Remove LH front floormat
Remove LH console side panel carpet

注
11x clips, 2x guide pins, Use trim tool starting at top edge to release upper clips, then pull bottom to release remaining clips, Use caution and pull panel straight away from console, if panel is peeled off it could be damaged
Remove clip securing LH front cabin carpet to body

注
1x clip
Fold LH front cabin carpet rearward

注
Maneuver carpet below brake pedal and accelerator pedal, Newer Vins may be equipped with additional foam installed below carpet
Remove foam plugs to access LH front inner HV battery bolts

注
2x plugs, Push pick through foam and turn roughly 45 degrees to grab onto foam insert and pull straight out, Newer vins may be equipped with 1x foam plug
Remove both LH front inner HV battery bolts

注
2x bolts, EP20, 136 Nm
Raise LH front seat cushion to maximum height

注
This will allow access to HV battery bolts at LH front foot well and below LH front seat
Remove RH IP end cap

注
3x clips
Remove RH mid A-pillar assembly

注
1x clip, 1x tab, Release the upper clip then pull mid A-pillar upward to remove
Remove clip securing RH lower A-pillar trim

注
1x push clip
Remove RH lower A-pillar trim

注
6x clips, 2 guide tabs, Pull rear of lower A-pillar upward to release clip then pull rearward to release trim panel
Move the RH front seat back.
Remove clips securing RH footwell assembly

注
4x push clips, Clip count may vary depending on region
Remove RH footwell assembly

注
2x connectors
Remove RH front floormat
Remove RH console side panel carpet

注
12x clips, 2x locating pins, Use trim tool starting at top edge to release upper clips, Pull bottom to release remaining clips, Use caution and pull panel straight away from console, if panel is peeled off it could be damaged
Remove clip securing RH front cabin carpet to body

注
1x clip
Fold RH front cabin carpet rearward

注
Newer Vins may be equipped with additional foam installed below carpet
Remove foam plugs to access RH front inner HV battery bolts

注
2x plugs, Push pick through foam and turn roughly 45 degrees to grab onto foam insert and pull straight out, Newer vins may be equipped with 1x foam plug
Remove both RH front inner HV battery bolts

注
2x bolts, EP20, 136 Nm
Raise RH front seat cushion to maximum height

注
This will allow access to HV battery bolts at RH front foot well and below RH front seat
Remove 2nd row floor mat from vehicle
Separate carpet perforation below RH front seat to access RH middle inner HV battery bolt

注
Located below rear of RH front seat
Remove RH middle inner HV battery bolt

注
1x bolt, 16mm, 66 Nm
Separate carpet perforation below LH front seat to access LH middle inner HV battery bolt

注
Located below rear of LH front seat
Remove LH middle inner HV battery bolt

注
1x bolt, 16mm, 66 Nm
Partially remove LH rear door seal
Remove LH 7s lower C-pillar trim

注
8x clips, Rear edge secures onto trunk side trim, Release front clips then rear clips
Fold down 2nd row 60 seatback assembly

注
Press button, fold forwards
Move 60 seat forward using towel bar

注
With one hand on towel bar pull up and slide the seat forward with your other hand
Remove 60 seat rear outboard track fastener

注
1x patch bolt, 11mm, 37 Nm, Discard after removal
Remove 60 seat rear inboard track fasteners

注
2x patch bolts, 11mm, 37 Nm, Discard after removal
Move 60 seat fully rearward using towel bar

注
With one hand on towel bar pull up and slide the seat forward with your other hand
Remove 60 seat outboard track cover

注
1x clip, Slide covers forward to release from 60 seat tracks
Remove center track cover from 2nd row seats

注
2x clips, Slide covers forward to release from 2nd row seat tracks
Release cabin carpet from 60 seat

注
Pull cabin carpet towards front of vehicle
Remove 60 seat front inboard track fasteners

注
1x bolts, 11mm, 37 Nm, Discard after removal
Remove 2nd row 60 seat frame front outboard track fasteners

注
1x bolts, 11mm, 37 Nm, Discard after removal
Disconnect 2nd row 60 seat connector

注
1x connector
Remove 2nd row 60 seat assembly from vehicle

注
Recommend assistance
Partially remove RH rear door seal

注
Pillar and sill trim have tabs seated underneath seal
Remove RH 7s lower C-pillar trim

注
8x clips, Rear edge secures onto trunk side trim, Release front clips then rear clips
Remove 40 seat outboard track cover

注
1x clip, Slide cover forward to release from 40 seat track
Release cabin carpet from 40 seat

注
Pull cabin carpet towards front of vehicle
Remove bolts securing 40 seat podium to vehicle

注
2x patch bolts, 11mm, 37 Nm, Discard bolts after removal
Fold 2nd row 40 seat down
Move 40 seat forward using towel bar

注
With one hand on towel bar pull up and slide the seat forward with your other hand
Remove bolts securing 40 seat inner and outer tracks to vehicle

注
2x patch bolts, 11mm, 37 Nm, Discard bolts after removal
Move 40 seat fully rearward using towel bar

注
With one hand on towel bar pull up and slide the seat rearward with your other hand
Disconnect 2nd row 40 seat connector

注
1x connector
Remove 40 seat from vehicle

注
Recommend assistance, Do not support 40 seat by cushion pan, Support 40 seat by podium
Position object beneath rear cabin carpet to raise and allow access to rear inner HV battery bolts

注
Use shop towel or similar
Remove RH rear inner HV battery bolt

注
1x bolt, 16mm, 66 Nm, Located below RH rear main carpet
Remove LH rear inner HV battery bolt

注
1x bolt, 16mm, 66 Nm, Located below LH rear main carpet
Power off the vehicle using the touchscreen.
Disconnect the 12V negative battery cable and First Responder Loop.
Make a slit in 3rd row carpet around LH seat belt

注
Cut a thin straight line on 3rd row carpet from seat belt opening to edge of carpet
Make a slit in 3rd row carpet around RH seat belt

注
Cut a thin straight line on 3rd row carpet from seat belt opening to edge of carpet
Move 3rd row carpet aside
Move 3rd row NVH insulation aside

注
Use seatbelt or bungee strap as needed
Empty all pockets and remove all metal objects such as watches and jewelery.
Inspect the HV insulating gloves for any damage.
Put on the HV insulating gloves and leather over gloves.
Remove bolts securing ancillary bay probe lid cover to ancillary bay cover

注
2x bolts, EP10 5-Lobe, 6 Nm, Discard after removal
Remove ancillary bay probe lid cover from ancillary bay cover
Verify no high voltage

注
Make sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, Measure B+ to Ground, B- to Ground, B+ to B-, If voltage is greater than 10V, Pack contactors are not open or welded, Stop work and reach out to Service Engineering
Inspect ancillary bay probe lid cover gasket then position onto the ancillary bay cover

注
Confirm no visual damage present, Replace gasket if damage is found
Install the bolts securing ancillary bay probe lid cover to ancillary bay cover

注
2x bolts, EP10 5-Lobe, 6 Nm, Install new fasteners
Remove HV insulating gloves
Remove bolt securing busbar cover access door

注
1x bolt, 10mm, 9 Nm
Remove bolts securing charge port busbar kit to HV header

注
2x bolts, 10mm, 9 Nm
Lift busbar kit connector to remove from HV header
Disconnect the HVC logic connector and install logic cap

注
1x connector, 1x cap, Release locking tab then push the handle downward to release connector
Remove DCDC ground strap from HV battery

注
1x nut, 13mm, 15 Nm, Discard after removal
Release positive 12V output cover from PCS cable

注
1x cover
Remove PCS cable from 12V passthrough output

注
1x nut, 13mm, 15 Nm, Discard nut after removal
Close all four doors

注
Latch rear doors to prevent accidental closure
Remove wheel chocks and push vehicle onto lift

注
Recommend assistance, Note this vehicle can only be safely pushed for a very short distance and at very slow speed, Replace wheel chocks once vehicle in correct position
Raise and support vehicle

注
Verify jack locations prior to lifting vehicle, ONLY place on lifting points at front and rear of rocker panels
Fully raise the vehicle, and then lower the lift onto the locks.
Remove the outer fasteners from the front aero shield.
Remove the remaining nuts (x2), and then remove the front aero shield from the vehicle.
Release RH front wheel liner from HV battery and lower wheel well area

注
3x clips, 1x bolt, 10mm, 5 Nm
Release LH front wheel liner from HV battery and lower wheel well area

注
3x clips, 1x bolt, 10mm, 5 Nm
Remove bolts securing front skid plate

注
4x bolts, E10, 13 Nm
Remove skid plate from HV battery
Disconnect both AC compressor and PTC heater HV harness connectors on HV battery

注
2x locking connectors, 2 stage locking connectors, Disengage the red locking tab by pulling it away from the connector, then depress the green tab to release
Secure LH front wheel liner away from HV battery
Secure RH front wheel liner away from HV battery
Position coolant drain container underneath RH front of HV battery
Disconnect PT return hose at RH side of vehicle and plug female side of hose

注
1x spring clip, 1x hose clip, 1x plug
Disconnect rear PT supply hose at RH side of vehicle and plug male side of hose

注
1x spring clip, 1x hose clip, 1x plug
Position coolant drain container underneath LH front of HV battery
Disconnect HV battery return hose at LH side of vehicle and plug male side of hose

注
1x spring clip, 1x plug
Position coolant drain container below HV battery manifold hose
Remove HV battery front manifold hose clips from body

注
2x clips, Newer vehicles may be equipped with 1x clip
Disconnect HV battery front manifold hose and plug both hose ends

注
1x spring clip, 2x plugs
Remove coolant drain container from underneath vehicle
Remove mid aero shield

注
11x bolts, 10mm, 5 Nm, Fasteners may vary, MYSP will have one less bolt and an extra clip
Position support stand to support front portion of rear subframe
Release clips securing coolant hoses to LH shear plate

注
2x fir tree clips
Remove smaller fasteners for LH shear plate

注
2x bolts, 13mm, 35 Nm
Remove large bolt securing LH shear plate and subframe to body and remove shear plate

注
1x bolt, 21mm, 130 Nm, Discard at later step
Hand tighten bolt securing LH side of subframe to body

注
1x bolt, 21mm, 130 Nm
Release clips securing coolant hoses to RH shear plate

注
2x fir tree clips
Remove smaller fasteners for RH shear plate

注
2x bolts, 13mm, 35 Nm
Remove large bolt securing RH shear plate and subframe to body and remove shear plate

注
1x bolt, 21mm, 130 Nm, Discard at later step
Hand tighten bolt securing RH side of subframe to body

注
1x bolt, 21mm, 130 Nm
Remove support stand from under vehicle
Release LH side hose clip from rear battery skid plate

注
2x clips, Clip quantity may vary on older vehicles
Release RH side hose clips from rear battery skid plate

注
2x fir tree clips
Remove lower bolts securing rear battery enclosure skid plate

注
2x bolts, EP10, 13 Nm
Remove upper nut securing rear battery enclosure skid plate

注
1x nut, 10mm, 13 Nm
Remove upper bolts securing rear battery enclosure skid plate from HV battery

注
4x bolts, 13mm, 35 Nm
Remove rear battery enclosure skid plate from HV battery pack
Position coolant drain container underneath LH rear of HV battery
Disconnect RDU inverter inlet hose from rear of HV battery and plug both ends

注
1x spring clip, 2x plugs
Position coolant drain underneath RH rear of HV battery
Remove nut securing RDU HV cable bracket to HV battery

注
1x nut, 10mm, 10 Nm
Disconnect RDU HV cable from HV battery

注
1x connector, Release locking tab and rotate the release lever up to disengage the connector, Do not force the release lever up, Ensure the alignment tabs on the RDU header are not damaged
Place battery table into position and lower vehicle to support battery

注
Recommend assistance, Line up table so center 4 bolts are accessible through opening in table, Adjust final battery table position using adjustable caster jacks on table
Remove central bolts securing HV battery through center ski cover

注
4x bolts, EP14, 34 Nm
Remove bolts securing LH front support bracket to vehicle

注
4x bolts, 16mm, 110 Nm
Remove bolts securing RH front support bracket to vehicle

注
4x bolts, 16mm, 110 Nm
Remove LH bolts securing HV battery to vehicle

注
8x bolts, 13mm, 35 Nm
Remove RH bolts securing HV battery to vehicle

注
8x bolts, 13mm, 35 Nm
Raise vehicle to free from HV battery

注
Recommend assistance
Remove battery from under vehicle

注
Recommend assistance
Remove ancillary bay perimeter seal from HV battery pack

注
Discard after removal

安装

Install ancillary bay perimeter seal to HV battery pack

注
Install new perimeter seal every time the HV battery is removed and reinstalled
Install HV battery alignment rods

注
2x rods, Located on body at front of vehicle, 2x rods, Located at rear of HV battery near ancillary bay
Lower vehicle onto HV battery and align holes

注
Recommend assistance, Use alignment rods, Be sure coolant hoses do not get caught on alignment rods, Caution not to damage HV cable, Do not fully lower vehicle onto battery (this will help with installing battery bolts)
Install bolts securing HV battery to body at LH shear plate area hand tight

注
2x bolts, 13mm, 35 Nm, Torque at later step
Install bolts securing HV battery to body at RH shear plate area hand tight

注
2x bolts, 13mm, 35 Nm, Torque at later step
Loosely install RH bolts securing HV battery to vehicle hand tight

注
8x bolts, 13mm, 35 Nm
Loosely install LH bolts securing HV battery to vehicle hand tight

注
8x bolts, 13mm, 35 Nm
Remove HV battery front alignment rods

注
2x rods
Install bolts securing RH front support bracket to vehicle hand tight

注
4x bolts, 16mm, 110 Nm, Torque at later step
Install bolts securing LH front support bracket to vehicle hand tight

注
4x bolts, 16mm, 110 Nm, Torque at later step
Install central bolts securing HV battery through center ski cover hand tight

注
4x bolts, EP14, 34 Nm, Torque at later step
Open LH rear door

注
Use caution while working around this area not to damage any components
Remove HV battery alignment rod from LH rear inner bolt location

注
1x rod
Install LH rear inner HV battery bolt hand tight

注
1x bolt, 16mm, 66 Nm, Lift up LH rear main carpet for access, Torque at later step
Install LH middle inner HV battery bolt hand tight

注
1x bolt, 16mm, 66 Nm, Torque at later step
Close LH rear door

注
Do not latch
Open LH front door

注
Use caution while working around this area not to damage any components
Install both LH front inner HV battery bolts hand tight

注
2x bolts, EP20, 136 Nm, Torque at later step
Close LH front door

注
Do not latch
Open RH rear door

注
Use caution while working around this area not to damage any components
Remove HV battery alignment rod from RH rear inner bolt location

注
1x rod
Install RH rear inner battery bolt hand tight

注
1x bolt, 16mm, 66 Nm, Lift up LH rear main carpet for access, Torque at later step
Install RH inner HV battery bolt hand tight

注
1x bolt, 16mm, 66 Nm, Torque at later step
Close RH rear door
Open RH front door

注
Use caution while working around this area not to damage any components
Install both RH front inner HV battery bolts hand tight

注
2x bolts, EP20, 136 Nm, Torque at later step
Close RH front door

注
Do not latch
Lower vehicle onto pack completely

注
Recommend assistance
Torque RH bolts securing HV battery to vehicle

注
8x bolts, 13mm, 35 Nm
Torque LH bolts securing HV battery to vehicle

注
8x bolts, 13mm, 35 Nm
Torque bolts securing RH front support bracket to vehicle

注
4x bolts, 16mm, 110 Nm
Torque bolts securing LH front support bracket to vehicle

注
4x bolts, 16mm, 110 Nm
Torque central bolts securing HV battery through center ski cover

注
4x bolts, EP14, 34 Nm
Raise vehicle and lower onto locks, then remove battery table from under vehicle

注
Recommend assistance, Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
Position support stand to support front section of rear subframe
Install bolt and shear plate to LH side of rear subframe hand tight

注
1x bolt, 21mm, 130 Nm, Torque at later step
Install bolts securing LH rear shear plate to body hand tight

注
2x bolts, 13mm, 35 Nm, Torque at later step
Torque bolt securing subframe and LH rear shear plate to body

注
1x bolt, 21mm, 130 Nm, Mark bolt after torque
Torque small fasteners securing LR rear shear plate to body

注
2x bolts, 13mm, 35 Nm
Install bolt and shear plate to RH side of rear subframe hand tight

注
1x bolt, 21mm, 130 Nm, Torque at later step
Install bolts securing RH shear plate to HV battery hand tight

注
2x bolts, 13mm, 35 Nm, Torque at later step
Torque bolt securing subframe and RH rear shear plate to body

注
1x bolt, 21mm, 130 Nm
Torque small fasteners securing RH rear shear plate to body

注
2x bolts, 13mm, 35 Nm
Remove support stand from under vehicle
Install clips securing coolant hoses to RH shear plate

注
2x fir tree clips
Install clips securing coolant hoses to LH shear plate

注
2x fir tree clips
Connect RDU HV cable to HV battery

注
1x connector, Make sure the connector lock is 90 degrees from the connector before beginning to secure the connector, Use one hand to support the connector while other latching locking tab. Once installed, verify that the latch is not damaged and fully secured in the latched position
Install nut securing RDU HV cable bracket to HV battery

注
1x nut, 10mm, 10 Nm
Position coolant drain underneath RH rear of HV battery
Remove hose plugs and connect coolant outlet hose to rear PT return hose

注
1x spring clip, Perform push-pull-push test to make sure hose is fully seated, Use shop towel to clean any coolant residue if necessary.Loss of coolant greater than 1L requires coolant vacuum fill
Position coolant drain container underneath LH rear of HV battery
Remove plugs and connect RDU inverter inlet hose to rear of HV battery

注
1x spring clip, Perform push-pull-push test to make sure hose is fully seated,Loss of coolant greater than 1L requires coolant vacuum fill
Remove coolant drain container from underneath vehicle
Position rear battery enclosure skid plate to HV battery for installation
Install upper bolts securing rear battery enclosure skid plate to HV battery hand tight

注
4x bolts, 13mm, 35 Nm, Torque at later step
Install upper nut securing rear battery enclosure skid plate hand tight

注
1x nut, 10mm, 13 Nm, Torque at later step
Install lower bolts securing HV battery rear skid plate enclosure

注
2x bolts, EP10, 13 Nm, Torque at later step, Earlier vins may be equipped with additional bolts
Torque bolts securing HV battery and rear skid plate to vehicle

注
4x bolts, 13mm, 35 Nm
Torque upper nut securing rear battery enclosure skid plate

注
1x nut, 10mm, 13 Nm
Install lower bolts securing HV battery rear skid plate enclosure

注
2x bolts, EP10, 13 Nm, Torque at later step, Earlier vins may be equipped with additional bolts
Install RH side hose clips to rear battery skid plate

注
2x fir tree clips
Install LH side hose clip to HV battery rear skid plate enclosure

注
2x clips, Clip quantity may vary on older vehicles
Apply Loctite 222 onto mid aero shield bolts and install mid aero shield

注
11x bolts, 10mm, 5 Nm, Fasteners may vary, Model Y Structural Pack has one less bolt and one extra clip
Position coolant drain container underneath LH front of HV battery
Remove plugs then connect HV battery coolant return hose

注
1x spring clip,1x plug
Position coolant drain container below HV battery manifold hose
Remove plugs then connect HV battery front manifold coolant hose

注
1x spring clip, 2x plugs, Perform push-pull-push test to make sure hose is fully seated.Loss of coolant greater than 1L requires coolant vacuum fill
Install HV battery front manifold hose clips to body

注
2x clips, Newer vehicles may be equipped with 1x clip
Position coolant drain container underneath RH front of HV battery
Remove plugs then connect PT supply hose

注
1x spring clip, 1x hose clip, 2x plugs, Perform push-pull-push test to make sure hose is fully seated.Loss of coolant greater than 1L requires coolant vacuum fill
Remove plugs and connect PT return hose

注
1x spring clip, 1x hose clip, 2x plugs, Perform push-pull-push test to make sure hose is fully seated.Loss of coolant greater than 1L requires coolant vacuum fill
Remove coolant drain container from underneath vehicle
Connect both AC compressor and PTC heater HV harness connectors on HV battery

注
2x locking connectors, 2 stage locking connector, After the connector is seated and there is an audible click, Engage the second lock by pressing towards the connector
Install FDU ground strap and bolt to HV battery

注
1x bolt, 10mm, 10 Nm
Install FDU HV harness connector onto FDU

注
1x connector, Ensure the connector is installed far enough on the FDU manifold so the manifold alignment tooth is making contact with the connector lever
Connect FDU HV harness connector and lock release lever

注
1x connector, Apply slight pressure to the connector as the lever is rotated into position, Move the lever to the closed position slowly and ensure the lever teeth and manifold teeth are properly meshed, There should be a very small gap between the manifold and the connector when fully seated
Install bolt securing FDU HV harness to FDU

注
1x bolt, EP10, 10 Nm
Install front skid plate onto HV battery

注
2x tabs, Slide tabs onto front of HV battery
Install the bolts securing the front skid plate to the HV battery

注
4x bolts, E10, 13 Nm
Release LH front wheel liner from bungee strap

注
Remove strap from vehicle
Install LH front wheel liner to HV battery and lower wheel well area

注
3x clips, 1x bolt, 10mm, 5 Nm
Release RH front wheel liner from bungee strap

注
Remove strap from vehicle
Install RH front wheel liner to HV battery and lower wheel well area

注
3x clips, 1x bolt, 10mm, 5 Nm
Position the front aero shield on the vehicle, and then install the nuts that attach the aero shield to the vehicle.
Apply Loctite 222 on the front aero shield bolts, and then install the bolts on the aero shield.
Lower vehicle fully and move rack arms away from vehicle

注
Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
Push vehicle away from lift

注
Recommend assistance, Place wheel chocks to keep vehicle from moving, Note this vehicle can only be safely pushed for a very short distance and at very slow speed
Open all four doors

注
Latch rear doors to prevent accidental closure
Install positive 12V output

注
1x nut, 13mm, 9 Nm, Install new nut, Make sure rubber boot is not pinched between cable terminal and pass through
Install positive 12V output cover to PCS cable

注
1x cover
Install nut securing DCDC ground strap to HV battery

注
1x nut, 13mm, 15 Nm, Install new nut
Remove logic cap and connect the HVC logic connector

注
1x connector, 1x cap, Align connector then pull the handle to locking position get connector fully seated
Clean busbar HV connector contact surface of residual Penetrox

注
Allow 1 minute dry time after removing Penetrox, It is necessary to clean HV connector during re-use of busbar
Clean HV connector contact surface of residual Penetrox

注
Allow 1 minute dry time after removing Penetrox, New busbar comes with Penetrox applied to HV connector
Apply Penetrox onto HV connector joints

注
Apply 2 drops of Penetrox A-13 about 5mm in diameter to either side of the hole on both leads, Spread evenly to verify the contact surface is fully covered
Position busbar kit connector and lower onto HV header
Install bolts securing charge port busbar kit to HV Header

注
2x bolts, 10mm, 9 Nm
Inspect HV insulating gloves

注
Check gloves for damage prior to use, Refer to service document TN-15-92-003 R1, for information on inspecting HV gloves. https://service.teslamotors.com/protected-doc/ServiceBulletins/External/TN/TN-15-92-003_High_Voltage_Awareness_Care_Points_R4.pdf
Put on HV insulating gloves and leather over gloves

注
Make sure to wear Electrical Protective Gloves any time Hioki tester is used
Perform Hioki resistance test at each HV joint from HV busbar lead to bolt head

注
2x HV joints, The acceptable resistance is between 0.050 mΩ (50 μΩ) and 0.195 mΩ (195 μΩ).If the resistance is greater than 0.195 mΩ (195 μΩ), there is too much resistance in the High Voltage joint. Remove the fastener, clean areas with isopropyl alcohol, install fastener back and test again.If the resistance is lower than 0.050 mΩ (50 μΩ), reposition the probes and measure again.If the resistance is repeatedly between 0.00 mΩ and 0.050 mΩ (50 μΩ), hioki test passed, proceed to next step
Remove HV insulating gloves
Install fastener securing busbar cover access door

注
1x bolt, 10mm, 9 Nm
Move 3rd row NVH insulation back into position
Move 3rd row carpet back into position
Install 2nd row 60 seat assembly

注
Recommend assistance
Connect 2nd row 60 seat connector

注
1x connector
Install fasteners securing 60 seat frame to body

注
5x patch bolts, 11mm, 37 Nm, Install new patch bolts, Bottom seat bolts located behind main carpet, Torque in sequence; Outboard front -> Both inboard rear -> Outboard rear -> Inboard front
Install 40 seat into vehicle

注
Recommend assistance, Do not support 40 seat by cushion pan, Support 40 seat by podium
Connect 2nd row 40 seat connector

注
1x connector
Install bolts securing 40 seat podium to vehicle hand tight

注
2x patch bolts, 11mm, 37 Nm, Install new bolts, Torque at later step
Move 40 seat forward using towel bar

注
With one hand on towel bar pull up and slide the seat forward with your other hand
Install bolts securing 40 seat inner and outer tracks to vehicle

注
2x patch bolts, 11mm, 37 Nm, Install new bolts
Move 40 seat to original position
Torque bolts securing 40 seat podium to vehicle

注
2x patch bolts, 11mm, 37 Nm
Secure cabin carpet to 60 seat

注
Strap velcro on
Install cabin carpet to 40 seat
Install 60 seat outboard track cover

注
1x clip
Install center track cover to 2nd row seats

注
2x clip, Slide cover straight on to clip to 2nd row seat tracks
Install 40 seat outboard track cover

注
1x clip
Install RH 7s lower C-pillar trim

注
8x clips, Rear edge is secures onto trunk side trim, Secure rear clips then front clips
Reseat RH rear door seal

注
Seat pillar and sill trim tabs underneath seal
Install LH 7s lower C-pillar trim

注
8x clips, Rear edge is secures onto trunk side trim, Secure rear clips then front clips
Reseat LH rear door seal

注
Seat pillar and sill trim tabs underneath seal
Torque LH rear inner HV battery bolt

注
1x bolt, 16mm, 66 Nm, Located below LH rear main carpet
Torque RH rear inner battery bolt

注
1x bolt, 16mm, 66 Nm, Located below RH rear main carpet for access
Torque LH middle inner HV battery bolt

注
1x bolt, 16mm, 66 Nm
Fold LH side of rear main carpet to its original position
Torque RH middle inner HV battery bolt

注
1x bolt, 16mm, 66 Nm
Fold RH side of rear main carpet to its original position
Install 2nd row floor mat into vehicle
Torque both RH forward HV battery bolts

注
2x bolts, EP20, 136 Nm
Install RH front cabin carpet support access plugs

注
2x plugs, Newer Vins may be equipped with 1x foam plug
Fold the RH front main cabin carpet back to original position
Install clip securing RH front cabin carpet to body

注
1x clip
Install clip securing RH lower A-pillar trim

注
1x clip
Install RH mid A-pillar assembly

注
1x clip, 1x tab, Align the bottom tab then push the top clip to fully seat mid A-pillar, Make sure the seal seat on top of the trim
Install RH console side panel carpet

注
12x clips, 2x locating pins, Position side panel and align the front locator, then the rear locator, Push side panel towards console to install
Install RH front floor mat
Position RH footwell assembly

注
2x connectors
Install clips securing RH footwell assembly

注
4x push clips, 2x connectors, Puddle lamp and speaker
Torque both LH front inner HV battery bolts

注
2x bolts, EP20, 136 Nm
Install LH front cabin carpet support access plugs

注
2x plugs, Newer vins may be equipped with 1x foam plug
Fold the LH front main cabin carpet back to original position
Install LH console side panel carpet

注
11x clips, 2x locating pins, Position side panel and align the front into front locator, then the rear locator, Push side panel towards console to install
Install LH front floor mat

注
2x velcro patches, Ensure mat does not interfere with pedal operation
Install LH footwell cover

注
3x tabs, 1x Ethernet connector, 1x puddle light connector
Install screw and clips securing LH footwell cover

注
1x screw, T20, 2.5 Nm, 2x push clips
Install LH lower A-pillar trim

注
6x clips, 2 locating pins, Align front locating pin first
Install clip securing LH lower A-pillar trim

注
1x push clip
Install LH mid A-pillar assembly

注
1x clip, 1x tab, Align the bottom tab then push the top clip to fully seat mid A-pillar, Pull seal over trim
Remove coolant bottle cap
Place empty coolant container into front storage area
Fill container with at least 15L of coolant
Place filled coolant container into front storage area
Close air inlet and coolant refill valves
Install refill tool cap onto coolant bottle assembly
Setup vacuum refill tool

注
Verify all valves on refill tool are in the closed position, See image for clarity
Install vacuum refill hose into refill cap on coolant bottle

注
Perform push-pull-push test to verify hose is fully installed
Place end of overflow hose into empty container
Connect shop air supply to coolant refill tool

注
If not already done, Verify refill valve is set to off
Open air inlet valve to draw a vacuum, Once gauge stabilizes, Fully close valve

注
Gauge stabilizes roughly (60-70 cmHg), Vacuum should not drop after the valves are closed
Slowly open refill valve to allow coolant to be drawn into system

注
Make sure hose end of refill hose is fully submerged during entire process
Once gauge reads zero, close refill valve
Slowly open the coolant refill valve to allow coolant to be drawn into the system

注
Make sure end of coolant refill hose is fully submerged during entire process
Monitor gauge for 30 seconds to verify a vacuum is maintained in the cooling system
Reopen the air inlet valve for 3 minutes to continue evacuating cooling system, then close valve
Disconnect shop air supply from coolant refill tool
Remove coolant refill hose from coolant container
Remove coolant overflow hose from coolant container
Remove vacuum refill hose from refill cap on coolant bottle
Remove coolant refill tool from vehicle
Remove both coolant containers from inside underhood area
Connect the First Responder Loop and 12V negative battery cable.
Press and hold park button to release EPB service mode

注
Remove wheel chocks if necessary
Connect to vehicle using Toolbox 3.0

注
Vehicle connection is integrated into drivers footwell cover, Open Toolbox 3 website and establish connection to the vehicle. https://toolbox.teslamotors.com, Select connection status icon at top right corner, and select connect locally (icon will turn green when vehicle is connected)If RJ45 ethernet diagnostic connector present connect directly from laptop using an RJ45 Ethernet cable
Select ‘Actions/Autodiag’ tab and search for ‘ Purge'
Select ‘TEST_VCFRONT_X_THERMAL-COOLANT-AIR-PURGE ’, click ‘Run’, and allow routine to complete

注
Make sure vehicle is not in drive state, Plan is still running despite the stop message, Coolant pumps will be audible, Test lasts approximately 10 mins, Speeds can be monitored in garage under PT Thermal tab, Idle speed = ~1500 RPM, Test will vary speeds from 3500-6500 RPM and actuate valve between SERIES and PARALLEL, Putting vehicle into drive state will stop this routine, If speeds hover at 7000 RPM, that means the pumps are air locked, perform vacuum fill again, Continue to add coolant and purge until the coolant level reaches between the NOM and MAX Lines on the bottle, Select ‘X’ at top right of window to close once complete
Inspect coolant level and top off as necessary

注
Ensure coolant is filled using G-48 coolant
Install coolant bottle cap
Select ‘TEST-SELF_VCFRONT_X_HEAT-PUMP-THERMAL-PERFORMANCE’, click ‘Run’, and allow routine to complete

注
Select ‘X’ at top right of window to close once complete.
Disconnect the laptop from the vehicle.
Install the rear apron.
Close the hood.
Raise all four windows
Remove lift pad adapters from RH rocker

注
2x lift pad adapters
Install butyl patches onto RH rocker access holes

注
2x butyl patches, Apply pressure along patch to verify fully secured to body, Replace with new patch if needed, Roughly 2" x 2 1/2"
Close all four doors

注
If 12V is powered up, Unlatch rear doors before closing
Install RH rocker carrier onto body

注
10x clips
Install bolts securing RH rocker carrier to body

注
2x bolts, 10mm, 5 Nm
Install RH rocker panel onto RH rocker carrier

注
11x clips, 11x tabs, Recommend assistance, Tabs go into cavities on the rocker carrier and cannot be accessed from outer side of trim
Install clips securing RH rocker cover to front and rear wheel liner

注
4x push clips
Remove lift pad adapters from LH rocker

注
2x lift pad adapters
Install butyl patches onto LH rocker access holes

注
2x butyl patches, Apply pressure along patch to verify fully secured to body, Replace with new patch if needed, Roughly 2" x 2 1/2"
Install LH rocker carrier onto body

注
10x clips
Install bolts securing LH rocker carrier to body

注
2x bolts, 10mm, 5 Nm
Install LH rocker panel onto LH rocker carrier

注
11x clips, 11x tabs, Recommend assistance, Tabs go into cavities on the rocker carrier and cannot be accessed from outer side of trim
Install clips securing LH rocker cover to front and rear wheel liner

注
4x push clips