04/06/2024 21:10:55

制动管路 - 左门槛（结构化电池组）（拆卸和更换）

校正代码 33035112 1.86 注意：除非本程序中另有明确规定，否则上述校正代码和 FRT 反映的是执行本程序（包括关联程序）所需的所有工作。除非明确要求，否则请勿堆叠校正代码。注意：请参阅平均维修工时，深入了解 FRT 及其创建方式。要提供有关 FRT 值的反馈，请发送电子邮件至LaborTimeFeedback@tesla.com。注意：请参阅人员保护，确保在执行以下程序时穿戴适当的个人防护装备 (PPE)。

  • 2023-12-08: Updated brake stiffness routine.
Warning IconA warning icon, calling your attention to a possibly risky situation
警告
尽管此程序已经过验证，但仍是一个草案。可能没有警告和注意事项。请遵守安全要求，处理或靠近高压系统和部件时，请谨慎操作。请将校正修理内容及反馈发送至ServiceDevelopment@teslamotors.com。

拆卸

  1. Remove the LH rocker panel carrier. See 支架 - 门槛板 - LH（结构化电池组）（拆卸和更换）.
  2. Remove butyl patches covering LH rocker access holes
    Informational PurposesAn informational icon, calling your attention
    注
    2x butyl patches, Clean excess butyl from area
  3. Install lift pad adapters onto LH rocker
    Informational PurposesAn informational icon, calling your attention
    注
    2x lift pad adapters
  4. Remove the RH rocker panel carrier. See 支架 - 门槛板 - LH（结构化电池组）（拆卸和更换）.
  5. Remove butyl patches covering RH rocker access holes
    Informational PurposesAn informational icon, calling your attention
    注
    2x butyl patches, Clean excess butyl from area
  6. Install lift pad adapters onto RH rocker
    Informational PurposesAn informational icon, calling your attention
    注
    2x lift pad adapters
  7. Raise and support vehicle
    Informational PurposesAn informational icon, calling your attention
    注
    Verify jack locations prior to lifting vehicle, ONLY place on lifting points at front and rear of rocker panels
  8. Open LH front door
  9. Lower LH front window
  10. Remove the rear underhood apron. See 前备箱挡板 - 后部（拆卸和更换）.
  11. Remove bolt securing frunk to washer fluid reservoir neck
    Informational PurposesAn informational icon, calling your attention
    注
    1x bolt, 10mm, 5 Nm
  12. Release washer tank neck from washer tank and set aside
    Informational PurposesAn informational icon, calling your attention
    注
    1x O-ring, No need to remove hose from neck
  13. Remove HEPA filter assembly
    Informational PurposesAn informational icon, calling your attention
    注
    2x bolts, 10mm, 5 Nm, Pivot rearward edge up and past brake reservoir, then lift up to clear frunk assembly
  14. Power off vehicle from center display
    Informational PurposesAn informational icon, calling your attention
    注
    Via Controls > Safety > Power Off, Select Power Off button at warning dialogue box
  15. Disconnect LV battery connector and First Responder Loop
    Informational PurposesAn informational icon, calling your attention
    注
    2x connectors, Lift up and release green locking tab, Pull black connector lock outwards to release connection, Release red lock tab on FRL, Allow 2 minutes for all electrical circuits to fully discharge
  16. Remove all four wheels. See 轮毂总成（拆卸和安装）.
  17. Release LH front wheel liner from HV battery
    Informational PurposesAn informational icon, calling your attention
    注
    1x clip, 1x bolt, 10mm, 5 Nm
  18. Remove the LH front fender garnish. See 饰板 - 翼子板 - 前 - LH（拆卸和更换）.
  19. Remove the LH front wheel arch liner. See 轮拱内衬 - 前 - LH（结构化电池组）（拆卸和更换）.
  20. Remove the LH rear wheel arch liner. See 轮拱内衬 - 后 - LH（结构化电池组）（拆卸和更换）.
  21. Release clipping points securing compressor HV harness to front of vehicle body
    Informational PurposesAn informational icon, calling your attention
    注
    5x clips, Take note of original routing
  22. Release clipping points securing compressor HV harness to side of vehicle body
    Informational PurposesAn informational icon, calling your attention
    注
    8x clips, Release all clipping points
  23. Release side sill brake pipe assembly from LH front junction block
    Informational PurposesAn informational icon, calling your attention
    注
    2x nuts, 12mm, 16 Nm, Front brake pipe B and C bundle does not detach from junction block
  24. Release rear brake lines from LH rear junction block
    Informational PurposesAn informational icon, calling your attention
    注
    2x nuts, 12mm, 16 Nm, Side sill brake pipe assembly does not detach from junction block
  25. Remove bolt securing LH rear junction block to body
    Informational PurposesAn informational icon, calling your attention
    注
    1x bolt, 10mm, 6 Nm
  26. Release side sill brake pipe assembly from clips
    Informational PurposesAn informational icon, calling your attention
    注
    7x clips, Do not bend pipe
  27. Remove side sill brake pipe assembly
    Informational PurposesAn informational icon, calling your attention
    注
    1x stud, Release LH rear junction block from body stud then remove assembly from front wheel well

安装

  1. Position side sill brake pipe assembly
    Informational PurposesAn informational icon, calling your attention
    注
    1x stud, Position assembly onto front wheel well then secure LH rear junction block onto body stud
  2. Secure side sill brake pipe assembly onto clips
    Informational PurposesAn informational icon, calling your attention
    注
    7x clips, Do not bend pipe, Start with front clip and align pipes with LH front junction block
  3. Install bolt securing LH rear junction block to body
    Informational PurposesAn informational icon, calling your attention
    注
    1x bolt, 10mm, 6 Nm
  4. Secure rear brake lines onto LH rear junction block
    Informational PurposesAn informational icon, calling your attention
    注
    2x nuts, 12mm, 16 Nm, Side sill brake pipe assembly does not detach from junction block
  5. Secure side sill brake pipe assembly onto LH front junction block
    Informational PurposesAn informational icon, calling your attention
    注
    2x nuts, 12mm, 16 Nm, Front brake pipe B and C bundle does not detach from junction block
  6. Install clipping points securing compressor HV harness to side of vehicle body
    Informational PurposesAn informational icon, calling your attention
    注
    8x clips, Fully secure all clips and route harness as needed
  7. Install clipping points securing compressor HV harness to front of vehicle body
    Informational PurposesAn informational icon, calling your attention
    注
    5x clips, Return to original routing, Verify fully secured
  8. Lower vehicle for access to underhood area
    Informational PurposesAn informational icon, calling your attention
    注
    Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
  9. Connect first responder loop and LV battery
    Informational PurposesAn informational icon, calling your attention
    注
    2x connectors, Secure FRL first, Seat LV battery connection and push black connector lock inwards to secure, Engage green locking tab when fully seated
  10. Fill brake bleeder reservoir to full level
  11. Clean area around brake fluid reservoir and remove brake reservoir cap
  12. Top off brake fluid reservoir
    Informational PurposesAn informational icon, calling your attention
    注
    Top off brake fluid as needed
  13. Install pressure bleeder adapter onto reservoir
  14. Set brake bleed reservoir pressure to 30 psi
    Informational PurposesAn informational icon, calling your attention
    注
    Connect power supply to bleeder and turn on the power, Set pressure to 30 psi, Attach brake bleed reservoir to brake bleed adapter
  15. Connect to vehicle using Toolbox 3.0
    Informational PurposesAn informational icon, calling your attention
    注
    Vehicle connection is integrated into drivers footwell cover, Open Toolbox 3 website and establish connection to the vehicle. https://toolbox.teslamotors.com, Select connection status icon at top right corner, and select connect locally (icon will turn green when vehicle is connected)
  16. Select Actions/Autodiag and search for "bleed"
  17. Remove bleeding valve covers and install the fluid catching bottle to LH front brake caliper outer bleeding valve before starting the ESP
    Informational PurposesAn informational icon, calling your attention
    注
    2x covers
  18. Open LH front brake caliper outer bleeding valve then click the play button next to "PROC_ESP_FRONT-L-REAR-R-BRAKE-BLEEDSearch for routine in ToolboxFL and RR brake bleed procedureChassis / Brakes - Brake Bleed FL-RRChassis / Brakes - Brake Bleed FL-RR" and select Run to start the ESP, then close the bleeding valve once the pump stop running, then repeat the process for inner bleeding valve, and then lastly repeat the process for outer bleeding valve again
    Informational PurposesAn informational icon, calling your attention
    注
    2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers
  19. Repeat the above step till clear fluid and no air bubbles come out of the LH front brake caliper bleeding valve
    Informational PurposesAn informational icon, calling your attention
    注
    2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers
  20. Remove the fluid catching bottle, Torque LH front brake caliper bleeding valves then install covers
    Informational PurposesAn informational icon, calling your attention
    注
    2x covers, 2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers
  21. Remove bleeding valve covers and install the fluid catching bottle to RH front brake caliper outer bleeding valve before starting the ESP
    Informational PurposesAn informational icon, calling your attention
    注
    2x covers
  22. Open RH front brake caliper outer bleeding valve then Click the play button next to "PROC_ESP_FRONT-R-REAR-L-BRAKE-BLEEDSearch for routine in ToolboxFR and RL brake bleed procedureChassis / Brakes - Brake Bleed FR-RLChassis / Brakes - Brake Bleed FR-RL" and select Run to start the ESP, then close the bleeding valve once the pump stop running, then repeat the process for inner bleeding valve, and then lastly repeat the process for outer bleeding valve again
    Informational PurposesAn informational icon, calling your attention
    注
    2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers
  23. Repeat the above step till clear fluid and no air bubbles come out of the RH front brake caliper bleeding valves
    Informational PurposesAn informational icon, calling your attention
    注
    2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers
  24. Remove the fluid catching bottle, Torque RH front brake caliper bleeding valves and install covers
    Informational PurposesAn informational icon, calling your attention
    注
    2x covers, 2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers
  25. Remove bleeding valve cover and install the fluid catching bottle to RH rear brake caliper bleeding valve before starting the ESP
    Informational PurposesAn informational icon, calling your attention
    注
    1x cover
  26. Open RH rear brake caliper bleeding valve then Click the play button next to "PROC_ESP_FRONT-L-REAR-R-BRAKE-BLEEDSearch for routine in ToolboxFL and RR brake bleed procedureChassis / Brakes - Brake Bleed FL-RRChassis / Brakes - Brake Bleed FL-RR" and select Run to start the ESP, then close the bleeding valve once the pump stop running
    Informational PurposesAn informational icon, calling your attention
    注
    1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper
  27. Repeat the above step till clear fluid and no air bubbles come out of the RH rear brake caliper bleeding valve
    Informational PurposesAn informational icon, calling your attention
    注
    1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper
  28. Remove the fluid catching bottle, Torque RH rear brake caliper bleeding valve and install cover
    Informational PurposesAn informational icon, calling your attention
    注
    1x cover, 1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper
  29. Remove bleeding valve cover and install the fluid catching bottle to LH rear brake caliper bleeding valve before starting the ESP
    Informational PurposesAn informational icon, calling your attention
    注
    1x cover
  30. Open LH rear brake caliper bleeding valve then Click the play button next to "PROC_ESP_FRONT-R-REAR-L-BRAKE-BLEEDSearch for routine in ToolboxFR and RL brake bleed procedureChassis / Brakes - Brake Bleed FR-RLChassis / Brakes - Brake Bleed FR-RL" and select Run to start the ESP, then close the bleeding valve once the pump stop running
    Informational PurposesAn informational icon, calling your attention
    注
    1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper
  31. Repeat the above step untill clear fluid and no air bubbles come out of the LH rear brake caliper bleeding valve
    Informational PurposesAn informational icon, calling your attention
    注
    1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper
  32. Remove the fluid catching bottle, Torque LH rear brake caliper bleeding valve and install cover
    Informational PurposesAn informational icon, calling your attention
    注
    1x cover, 1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper
  33. Power off brake bleed reservoir and detach brake bleed reservoir from brake bleed adapter
  34. Remove pressure bleeder adapter from reservoir
  35. Check fluid level
    Informational PurposesAn informational icon, calling your attention
    注
    Top off if necessary
  36. Install brake reservoir cap
  37. Pump the brake pedal a few times to ensure the brake pedal feels normal
  38. 使用Toolbox 3：
    1. 选择Actions选项卡，然后搜索 “刚度”。
    2. 选择 ODIN 例行程序TEST_BRAKE_X_STIFFNESS-TEST-SERVICESearch for routine in ToolboxIBST Stiffness Test - Service - BURNISHED/UNBURNISHEDChassis / Brakes - Brake Stiffness Test，然后点击例行程序链接。
    3. 如果已更换制动片或制动盘，请在 “Action_Type” 下选择UNBURNISHED。否则请选择BURNISHED。
    4. 点击RUN，然后等待例行程序完成。
      Informational PurposesAn informational icon, calling your attention
      注
      测试期间，请勿踩下制动踏板。
  39. Remove ethernet cable from Ethernet port to disconnect Toolbox 3.0 from vehicle
  40. Raise vehicle partially and lower lift onto locks
    Informational PurposesAn informational icon, calling your attention
    注
    Set vehicle to a comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
  41. Install the LH rear wheel arch liner. See 轮拱内衬 - 后 - LH（结构化电池组）（拆卸和更换）.
  42. Install the LH front wheel arch liner. See 轮拱内衬 - 前 - LH（结构化电池组）（拆卸和更换）.
  43. Install all four wheels. See 轮毂总成（拆卸和安装）.
  44. Install HEPA filter assembly
    Informational PurposesAn informational icon, calling your attention
    注
    2x bolts, 10mm, 5 Nm, Pivot forward edge down past frunk assembly, then carefully move rear edge past brake reservoir and into position
  45. Install washer tank neck to washer tank
    Informational PurposesAn informational icon, calling your attention
    注
    1x O-ring, Ensure washer hose is properly routed after installation
  46. Secure frunk to washer fluid reservoir neck
    Informational PurposesAn informational icon, calling your attention
    注
    1x bolt, 10mm, 5 Nm
  47. Install the rear underhood apron. See 前备箱挡板 - 后部（拆卸和更换）.
  48. Remove vehicle from lift
    Informational PurposesAn informational icon, calling your attention
    注
    Lower rack arms fully and remove from under vehicle
  49. Raise LH front window
  50. Close LH front door
  51. Remove lift pad adapters from LH rocker
    Informational PurposesAn informational icon, calling your attention
    注
    2x lift pad adapters
  52. Install butyl patches onto LH rocker access holes
    Informational PurposesAn informational icon, calling your attention
    注
    2x butyl patches, Apply pressure along patch to verify fully secured to body, Replace with new patch if needed, Roughly 2" x 2 1/2"
  53. Remove the LH rocker panel carrier. See 支架 - 门槛板 - LH（结构化电池组）（拆卸和更换）.
  54. Remove lift pad adapters from RH rocker
    Informational PurposesAn informational icon, calling your attention
    注
    2x lift pad adapters
  55. Install butyl patches onto RH rocker access holes
    Informational PurposesAn informational icon, calling your attention
    注
    2x butyl patches, Apply pressure along patch to verify fully secured to body, Replace with new patch if needed, Roughly 2" x 2 1/2"
  56. Install the RH rocker panel carrier. See 支架 - 门槛板 - LH（结构化电池组）（拆卸和更换）.