04/06/2024 21:10:59
机电制动助力器总成(结构化电池组)(拆卸和更换)
校正代码 33201022 1.86 注意:除非本程序中另有明确规定,否则上述校正代码和 FRT 反映的是执行本程序(包括关联程序)所需的所有工作。除非明确要求,否则请勿堆叠校正代码。注意:请参阅平均维修工时,深入了解 FRT 及其创建方式。要提供有关 FRT 值的反馈,请发送电子邮件至LaborTimeFeedback@tesla.com。注意:请参阅人员保护,确保在执行以下程序时穿戴适当的个人防护装备 (PPE)。
- 2023-12-07: Updated brake stiffness routine.
警告
尽管此程序已经过验证,但仍是一个草案。可能没有警告和注意事项。请遵守安全要求,处理或靠近高压系统和部件时,请谨慎操作。请将校正修理内容及反馈发送至ServiceDevelopment@teslamotors.com。
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Raise and support vehicle with wheels still touching the ground
注Ensure vehicle is not charging
- Open LH front door
- Lower LH front window
- Open hood
- Remove the rear underhood apron. See 前备箱挡板 - 后部(拆卸和更换).
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Remove bolt securing frunk to washer fluid reservoir neck
注1x bolt, 10mm, 5 Nm
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Release washer tank neck from washer tank and set aside
注1x O-ring, No need to remove hose from neck
- Remove the HEPA filter. See 总成 - 过滤器 - 高效分子空气 (HEPA)(拆卸和更换).
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Power off vehicle from center display
注Via Controls > Safety > Power Off, Select Power Off button at warning dialogue box
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Disconnect LV battery connector and First Responder Loop
注2x connectors, Lift up and release green locking tab, Pull black connector lock outwards to release connection, Release red lock tab on FRL, Allow 2 minutes for all electrical circuits to fully discharge
- Remove all four wheels. See 轮毂总成(拆卸和安装).
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Raise vehicle fully and lower lift onto locks
注Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
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Remove front aero shield
注12x bolts, 10mm, 6 Nm, 2x nuts, 15mm, 6 Nm, 2x clips, 2x hooks
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Lower vehicle partially and set lift onto locks
注Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height
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Position the oil drain container under hydraulic control unit area
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Place absorbent material underneath brake booster and reservoir area
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Remove fluid from brake fluid reservoir
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Remove master cylinder secondary pipe from brake booster
注1x nut, 12mm, 16 Nm
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Remove master cylinder primary pipe from brake booster
注1x nut, 12mm, 16 Nm
- Remove LH front floormat
- Remove the LH center console side panel. See 侧板 - 中控台 - LH(拆卸和更换).
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Remove screw and clips securing LH footwell cover
注2x push clips, 1x screw, T20, 2.5 Nm
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Remove connectors from LH footwell cover and remove from vehicle
注3x tabs, 1x Ethernet connector, 1x puddle light connector
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Remove fasteners securing driver knee air bag to vehicle
注2x push clips, 2x screws, T20, 2 Nm, 4x patch bolts, E10, 8 Nm, Discard after removal, Support the knee air bag while lowering, The connector / harness length is very short
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Disconnect the driver knee air bag and remove from vehicle
注1x connector, Release locking tab, Then release squib from air bag, Support air bag while disconnecting, Connector release may vary
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Remove the LH footwell air duct
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Disconnect brake switch
注1x connector
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Remove brake switch from pedal assembly
注Twist counter clockwise 45 degrees to remove. Replace if damaged during removal
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Remove cotter clip from clevis pin on brake pedal assembly
注1x clip
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Remove clevis pin from brake pedal assembly
注1x pin
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Remove fasteners securing booster to bulkhead
注2x nyloc nuts, 13mm, 16.5 Nm, Discard after removal
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Remove brake booster assembly from vehicle
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Position brake booster assembly into vehicle
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Install fasteners securing booster to bulkhead
注2x nuts, 13mm, 16.5 Nm, Install new nyloc nuts
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Align brake pedal to iBooster rod and install clevis pin to brake pedal assembly
注1x pin
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Install cotter pin into clevis pin clip on brake pedal assembly
注1x clip
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Install brake switch onto pedal assembly
注Confirm that the brake pedal is in the home position, iBooster and Brake Pedal must be assembled together for brake light switch to be installed, Push the brake switch into the clip until it stops (don't push so hard as to move the brake pedal), Twist clockwise 45 degrees to set the brake switch, Make sure brake switch connector facing RH side of vehicle with connector pins vertical
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Connect brake switch connector
注1x connector
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Install the LH footwell duct into HVAC module
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Connect the driver knee air bag and install into vehicle
注1x connector, Use caution not to damage the connector/harness, Support the knee air bag while connecting the connector
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Connect the driver knee air bag and install into vehicle
注1x connector, Engage locking tab, Use caution not to damage the connector/harness, Support the knee air bag while connecting the connector
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Install fasteners securing driver knee air bag to vehicle
注4x patch bolts, E10, 8 Nm, Install new patch bolts, 2x screws, T20, 2 Nm, 2x push clips
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Install connectors to LH footwell cover and position for installation
注3x tabs, 1x Ethernet connector, 1x puddle light connector
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Install screw and clips securing LH footwell cover
注1x screw, T20, 2.5 Nm, 2x push clips
- Remove the LH center console side panel. See 侧板 - 中控台 - LH(拆卸和更换).
- Install LH front floormat
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Install master cylinder primary pipe from brake booster
注1x nut, 12mm, 16 Nm, Start nut by hand to avoid cross threading
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Install master cylinder secondary pipe onto brake booster
注1x nut, 12mm, 16 Nm, Start nut by hand to avoid cross threading
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Remove absorbent material from underneath brake booster assembly and reservoir area
- Remove the oil drain container from underneath vehicle
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Connect first responder loop and LV battery
注2x connectors, Secure FRL first, Seat LV battery connection and push black connector lock inwards to secure, Engage green locking tab when fully seated
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Connect to vehicle using Toolbox 3.0
注Vehicle connection is integrated into drivers footwell cover, Open Toolbox 3 website and establish connection to the vehicle. https://toolbox.teslamotors.com, Select connection status icon at top right corner, and select connect locally (icon will turn green when vehicle is connected)
- Select ‘Actions/Autodiag’ and search for ‘Service_Redeploy’
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Select ‘UPDATE_CAN-REDEPLOYSearch for routine in ToolboxService CAN Redeployhv / Drive Inverter DIRE1L Replacement - CAN Redeployhv / Drive Inverter DIRE1R Replacement - CAN Redeployhv / Drive Inverter DIRE2 Replacement - CAN Redeployhv / Front Drive Inverter Replacement - CAN Redeployhv / Rear Drive Inverter Replacement - CAN Redeployhv / Rear Left Drive Inverter Replacement - CAN Redeployhv / Rear Right Drive Inverter Replacement - CAN Redeployhv / Front Drive Unit Replacement - CAN Redeployhv / Rear Drive Unit Replacement - CAN Redeploy’, click ‘Run’, and allow routine to complete
注Select ‘X’ at top right of window to close once complete
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Once firmware redeploy is complete, Verify on center display release notes are present
注If the redeploy fails you may receive an error message on UI
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Fill brake bleeder reservoir to full level
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Clean area around brake fluid reservoir and remove brake reservoir cap
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Top off brake fluid reservoir
注Top off brake fluid as needed
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Install pressure bleeder adapter onto reservoir
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Set brake bleed reservoir pressure to 30 psi
注Connect power supply to bleeder and turn on the power, Set pressure to 30 psi, Attach brake bleed reservoir to brake bleed adapter
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Re-establish vehicle connection to Toolbox 3.0
注Vehicle connection is integrated into drivers footwell cover, Open Toolbox 3 website and establish connection to the vehicle. https://toolbox.teslamotors.com, Select connection status icon at top right corner, and select connect locally (icon will turn green when vehicle is connected)
- Select Actions/Autodiag and search for "bleed"
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Remove bleeding valve covers and install the fluid catching bottle to LH front brake caliper outer bleeding valve before starting the ESP
注2x covers
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Open LH front brake caliper outer
bleeding valve then click the play button next to PROC_ESP_FRONT-L-REAR-R-BRAKE-BLEEDSearch for routine in ToolboxFL and RR brake bleed procedureChassis / Brakes - Brake Bleed FL-RRChassis / Brakes - Brake Bleed FL-RR and select Run to start the ESP, then close
the bleeding valve once the pump stop running, then repeat the process for inner bleeding
valve, and then lastly repeat the process for outer bleeding valve again
注2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers
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Repeat the above step till clear fluid and no air bubbles come out of the LH front brake caliper bleeding valve
注2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers
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Remove the fluid catching bottle, Torque LH front brake caliper bleeding valves then install covers
注2x covers, 2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers
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Remove bleeding valve covers and install the fluid catching bottle to RH front brake caliper outer bleeding valve before starting the ESP
注2x covers
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Open RH front brake caliper outer
bleeding valve then Click the play button next to PROC_ESP_FRONT-R-REAR-L-BRAKE-BLEEDSearch for routine in ToolboxFR and RL brake bleed procedureChassis / Brakes - Brake Bleed FR-RLChassis / Brakes - Brake Bleed FR-RL and select Run to start the ESP, then close
the bleeding valve once the pump stop running, then repeat the process for inner bleeding
valve, and then lastly repeat the process for outer bleeding valve again
注2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers
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Repeat the above step till clear fluid and no air bubbles come out of the RH front brake caliper bleeding valves
注2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers
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Remove the fluid catching bottle, Torque RH front brake caliper bleeding valves and install covers
注2x covers, 2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers
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Remove bleeding valve cover and install the fluid catching bottle to RH rear brake caliper bleeding valve before starting the ESP
注1x cover
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Open RH rear brake caliper bleeding
valve then Click the play button next to PROC_ESP_FRONT-L-REAR-R-BRAKE-BLEEDSearch for routine in ToolboxFL and RR brake bleed procedureChassis / Brakes - Brake Bleed FL-RRChassis / Brakes - Brake Bleed FL-RR and select Run to start the ESP, then close
the bleeding valve once the pump stop running
注1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper
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Repeat the above step till clear fluid and no air bubbles come out of the RH rear brake caliper bleeding valve
注1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper
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Remove the fluid catching bottle, Torque RH rear brake caliper bleeding valve and install cover
注1x cover, 1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper
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Remove bleeding valve cover and install the fluid catching bottle to LH rear brake caliper bleeding valve before starting the ESP
注1x cover
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Open LH rear brake caliper bleeding
valve then Click the play button next to PROC_ESP_FRONT-R-REAR-L-BRAKE-BLEEDSearch for routine in ToolboxFR and RL brake bleed procedureChassis / Brakes - Brake Bleed FR-RLChassis / Brakes - Brake Bleed FR-RL and select Run to start the ESP, then close
the bleeding valve once the pump stop running
注1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper
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Repeat the above step untill clear fluid and no air bubbles come out of the LH rear brake caliper bleeding valve
注1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper
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Remove the fluid catching bottle, Torque LH rear brake caliper bleeding valve and install cover
注1x cover, 1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper
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Power off brake bleed reservoir and detach brake bleed reservoir from brake bleed adapter
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Remove pressure bleeder adapter from reservoir
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Check fluid level
注Top off if necessary
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Install brake reservoir cap
- Pump the brake pedal a few times to ensure the brake pedal feels normal
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使用Toolbox 3:
- Remove Ethernet cable from Ethernet port to disconnect Toolbox 3.0 from vehicle
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Raise vehicle fully and lower lift onto locks
注Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
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Apply Loctite 222 onto front aero shield bolts and install fasteners securing front aero shield to vehicle
注12x bolts, 10mm, 6 Nm, 2x nuts, 15mm, 6 Nm, 2x clips, 2x hooks
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Lower vehicle partially and set onto locks
注Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height
- Install all 4 wheels. See 轮毂总成(拆卸和安装).
- Install the HEPA filter assembly. See 总成 - 过滤器 - 高效分子空气 (HEPA)(拆卸和更换).
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Install washer tank neck to washer tank
注1x O-ring, Ensure washer hose is properly routed after installation
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Secure frunk to washer fluid reservoir neck
注1x bolt, 10mm, 5 Nm
- Install the rear underhood apron. See 前备箱挡板 - 后部(拆卸和更换).
- Close hood
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Remove vehicle from lift
注Lower rack arms fully and remove from under vehicle
- Raise LH front window
- Close LH front door
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Perform test drive
注Per current FRT (00040100) 0.3 hrs, If alignment was adjusted verify tracking, If DAS components were adjusted verify operation, If brakes were serviced perform burnishing