08/11/2024 00:31:30
高压电池（全轮驱动）（结构化电池组）（拆卸和安装）
校正代码
16010211 4.56 注意：除非本程序中另有明确规定，否则上述校正代码和 FRT 反映的是执行本程序（包括关联程序）所需的所有工作。除非明确要求，否则请勿堆叠校正代码。注意：请参阅平均维修工时，深入了解 FRT 及其创建方式。要提供有关 FRT 值的反馈，请发送电子邮件至LaborTimeFeedback@tesla.com。注意：请参阅人员保护，确保在执行以下程序时穿戴适当的个人防护装备 (PPE)。
- 2024-11-07: Added 3-phase harness disconnect/connect steps.
- 2024-06-13: Updated lift pad adapter PNs.
- 2023-11-21: Added new lift pad instructions.
- 2023-11-07: Added references to wade seal procedures.
- 2023-08-23: Updated EPB Service Mode reference.
警告
本程序为“草案”。虽已通过验证，但可能仍有“警告”和“小心”事项缺失。请遵守安全要求，处理或靠近高压系统和部件时，请谨慎操作。请将校正修理内容及反馈发送至ServiceDevelopment@teslamotors.com。
警告
只有接受过高压安全意识培训并完成全部所需认证课程（如适用）的维修技工才允许执行此程序。处理高压线缆、母排或接头时，务必全程穿戴最低防护等级为 0 (1000V) 的适当个人防护装备 (PPE)及高压绝缘手套。有关其他安全信息，请参阅技术注意事项 TN-15-92-003，高压安全意识注意事项
。
警告
If the vehicle will be stored outdoors without the HV battery installed,
seal the floor opening to prevent water and/or animal ingress. Collision wrap material is
recommended.
拆卸
- Remove the LH rocker panel carrier. See 支架 - 门槛板 - LH（结构化电池组）（拆卸和更换）.
-
Remove butyl patches covering LH
rocker access holes
注2x butyl patches, Clean excess butyl from area
-
安装举升垫适配器。
- 仅适用于欧洲、中东和非洲：安装举升机垫适配器，Model Y (1614078-00-A)
- 其他地区：安装通用举升垫适配器 (1936724-00-A)。
警告请勿使用任何其他举升垫适配器。注欧洲、中东和非洲以外的地区：使用通用举升垫适配器 (1936724-00-A) 代替举升机垫适配器，Model Y (1614078-00-A)。请弃用任何其他版本的举升垫适配器。注通用举升垫适配器在欧洲、中东和非洲尚不可用。请确保在 Model Y 上使用 Model Y 橡胶举升垫，在 Model 3 上使用 Model 3 举升垫。通用举升垫适配器说明：
- 将与举升机类型相匹配的正确螺纹适配器安装到举升机适配器上。
- 确保将螺纹止动垫圈正确安装并紧固至举升机适配器底部。如果未安装螺纹止动垫圈，请勿继续使用举升机适配器。
- 将举升机适配器安装到举升臂上，使黑色的举升垫朝向车辆。警告确保适配器安装方向正确。
- 调整举升臂位置，使举升机适配器与车辆上的固定销孔对齐。
- 抬起举升臂，将举升垫完全放置到车辆上。
- 确保所有 4 个适配器均已完全就位在车辆上。
- Remove the RH rocker panel carrier. See 支架 - 门槛板 - LH（结构化电池组）（拆卸和更换）.
-
Remove butyl patches covering RH
rocker access holes
注2x butyl patches, Clean excess butyl from area
-
安装举升垫适配器。
- 仅适用于欧洲、中东和非洲：安装举升机垫适配器，Model Y (1614078-00-A)
- 其他地区：安装通用举升垫适配器 (1936724-00-A)。
警告请勿使用任何其他举升垫适配器。注欧洲、中东和非洲以外的地区：使用通用举升垫适配器 (1936724-00-A) 代替举升机垫适配器，Model Y (1614078-00-A)。请弃用任何其他版本的举升垫适配器。注通用举升垫适配器在欧洲、中东和非洲尚不可用。请确保在 Model Y 上使用 Model Y 橡胶举升垫，在 Model 3 上使用 Model 3 举升垫。通用举升垫适配器说明：
- 将与举升机类型相匹配的正确螺纹适配器安装到举升机适配器上。
- 确保将螺纹止动垫圈正确安装并紧固至举升机适配器底部。如果未安装螺纹止动垫圈，请勿继续使用举升机适配器。
- 将举升机适配器安装到举升臂上，使黑色的举升垫朝向车辆。警告确保适配器安装方向正确。
- 调整举升臂位置，使举升机适配器与车辆上的固定销孔对齐。
- 抬起举升臂，将举升垫完全放置到车辆上。
- 确保所有 4 个适配器均已完全就位在车辆上。
- Open all four doors
- Lower all four windows
- Chock LH rear wheel
- 将装有Toolbox 3的笔记本电脑与车辆相连。请参阅Toolbox 3（连接和断开）。
- Enable the EPB Service Mode. See 驻车制动 - 钳 - 后 - LH（释放）
-
使用Toolbox 3：
-
Remove laptop from vehicle
注Do not close Toolbox 3.0, we will need to resume later
- Remove the LH middle A-pillar trim. See 饰板 - A 柱 - 中部 - LH（拆卸和更换）.
- Remove the LH lower A-pillar trim. See 饰板 - A 柱 - 下 - LH（拆卸和更换）.
-
Release LH front door seal from
body
-
Remove clip securing LH front cabin
carpet to body
注1x clip
-
Pull LH front cabin carpet away from
A-pillar to access LH front seat connector
- Move LH front seat forward
- Repeat steps 14 through 19 for the RH side of the vehicle.
-
Release seat belt retractor from RH
and LH front seats
注Insert special removal tool into the bottom of the retractor to release
图 1. LH shown; RH similar 
-
Remove LH front seat rear
fasteners
注2x patch bolts, T45P, 33.5 Nm, Discard after removal
- Move LH front seat backward
-
Remove screw and clips securing LH
footwell cover
注2x push clips, 1x screw, T20, 2.5 Nm
-
Remove connectors from LH footwell
cover and remove from vehicle
注3x tabs, 1x Ethernet connector, 1x puddle light connector
- Remove LH front floormat
-
Remove LH front seat front
fasteners
注2x patch bolts, T45P, 33.5 Nm, Discard after removal
-
Adjust position of LH front seat for
easy removal
注Move seat to middle of track at most upright position
-
Remove RH front seat rear
fasteners
注2x patch bolts, T45P, 33.5 Nm, Discard after removal
图 2. LH seat shown; RH similar 
- Move RH front seat backward
- Remove the passenger footwell cover. See 盖板 - 脚部空间 - 副驾位（左侧驾驶）（拆卸和更换）.
- Remove RH front floormat
-
Remove RH front seat front
fasteners
注2x patch bolts, T45P, 33.5 Nm, Discard after removal
图 3. LH shown; RH similar 
-
Adjust position of RH front seat for
easy removal
注Move seat to middle of track at most upright position
- Open hood
- Remove the rear underhood apron. See 前备箱挡板 - 后部（拆卸和更换）.
- Remove the HEPA filter assembly. See 总成 - 过滤器 - 高效分子空气 (HEPA)（拆卸和安装）.
- Disconnect LV power. See 12V/低压电源（断开和连接）.
-
Verify operation of multimeter
注Set multimeter to DC voltage, Confirm multimeter is properly measuring voltage by testing LV battery, Touch lightly and do not damage terminals
-
Disconnect LH front seat harness from
VC left
注1x electrical connector, Release the lock by squeezing the release tab, Then fully disengage the lock by moving it away from the VC left, Do not force the connector, If the connector does not easily release from the VC the lock is still engaged
-
Remove LH front seat harness from LH
footwell support bracket
注2x retaining clips
-
Position LH front seat up and tilt
backwards
注Carefully lean LH front seat backwards
- Remove the LH center console side panel. See 侧板 - 中控台 - LH（拆卸和更换）.
-
Release clips securing LH cabin carpet
to cabin support
注2x push clips, 1x vertical clip, Insert clip pry tool outboard of clip and rotate to the right to release one side of clip, Move clip pry tool inboard of clip and rotate to left to fully release carpet clip from cabin support
-
Release clips securing LH front cabin
carpet underneath front seat
注4x clips
-
Remove LH front cabin carpet from
vehicle
注1x harness clip, Release seat harness clip and harness, Release all edges, Take note of short edge under center console
-
Release clips securing LH front seat
harness and route out from under seat riser
注3x clips, Lean seat back as required, Route harness out and release clips
-
Remove LH front seat from
vehicle
注Recommend assistance, Assistant should be ready to support seat back, Caution not to damage any trim
-
Disconnect RH front seat harness from
VC right
注1x electrical connector, Release the lock by squeezing the release tab, Then fully disengage the lock by moving it away from the VC right, Do not force the connector, If the connector does not easily release from the VC the lock is still engaged
-
Remove RH front seat harness from RH
footwell support bracket
注2x retaining clips
-
Position RH front seat up and tilt
backwards
注Carefully lean RH front seat backwards
- Remove the RH center console side panel. See 侧板 - 中控台 - LH（拆卸和更换）.
-
Release clips securing RH cabin carpet
to cabin support
注2x clips
-
Release clips securing RH front cabin
carpet underneath front seat
注4x clips
-
Remove RH front cabin carpet from
vehicle
注1x harness clip, Release seat harness clip and harness, Release all edges, Take note of short edge under center console
-
Release clips securing RH front seat
harness and route out from under seat
注3x clips, Lean seat back as required, Route harness out and release clips
-
Remove RH front seat from
vehicle
注Recommend assistance, Assistant should be ready to support seat back, Caution not to damage any trim
- Remove the center console. See 中控台 (2.0)（结构化电池组）（拆卸和更换）.
- Remove the 2nd row lower seat cushion. See 座椅座垫 - 下部 - 第二排（拆卸和更换）.
- Remove the LH lower C-pillar trim. See 饰板 - C 柱 - 下 - LH（拆卸和更换）.
- Remove the LH lower B-pillar trim. See 饰板 - B 柱 - 下 - LH（结构化电池组）（拆卸和更换）.
- Repeate steps 60and 61 for the RH side of the vehicle.
- Remove rear floormat
-
Remove clips securing rear main cabin
carpet to vehicle
注3x push clips
-
Remove rear main cabin carpet from
vehicle
注Pull up at the rear of rear main carpet and slide back, Remove from LH rear door
-
Remove clip securing center console
harness to body
注1x clip
-
Remove LH and RH lower IP carrier
brackets
注4x bolts, 10mm, 25 Nm
-
Remove LH and RH floor ducts
注2x clips
-
Loosen rear inner HV battery bolts
with ratchet and remove with battery powered drill
注4x bolts, 13mm, 49 Nm, Located below rear main carpet, Bolt position 35 to 38
-
Remove wheel chocks and push vehicle
onto lift
注Recommend assistance, Note this vehicle can only be safely pushed for a very short distance and at very slow speed, Replace wheel chocks once vehicle in correct position
-
Raise and support vehicle
注Verify jack locations prior to lifting vehicle, ONLY place on lifting points at front and rear of rocker panels
-
Raise vehicle fully and lower lift
onto locks
注Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
- Remove the front aero shield panel. See 面板 - 流线型护板 - 前（结构化电池组）（拆卸和更换）.
-
Release RH front wheel liner from HV
battery and lower wheel well area
注3x clips, 1x bolt, 10mm, 5 Nm
-
Release LH front wheel liner from HV
battery and lower wheel well area
注3x clips, 1x bolt, 10mm, 5 Nm
-
Remove mid aero shield
注11x bolts, 10mm, 5 Nm, Fasteners may vary, Model Y Structural Pack will have one less bolt and one extra clip
-
Remove all items from pockets and
ensure not wearing metal items
-
Inspect HV insulating gloves
注Check gloves for damage prior to use, Refer to service document TN-15-92-003 R1, for information on inspecting HV gloves. https://service.teslamotors.com/protected-doc/ServiceBulletins/External/TN/TN-15-92-003_High_Voltage_Awareness_Care_Points_R4.pdf
-
Put on HV insulating gloves and
leather over gloves
注Make sure to wear Electrical Protective Gloves any time Hioki tester is used
-
Install amp clamp to RDU HV
harness
注Verify meter is zeroed out before performing measurement, Measure single cable. Verify ammeter is installed in correct direction. If current > 0.5A do not proceed with disconnecting HV connector. In this case, start vehicle electrical isolation again to make sure that all was properly shut down. Escalate for assistance as requiredIf current < 0.5A, Ok to disconnect and check voltage at HV plug on the battery side.
-
Release RDU HV harness from HV
battery
注1x connector, Release locking tab and rotate the release lever up to disengage the connector, Do not force the release lever up, Ensure the alignment tabs on the RDU header are not damaged
-
Verify no high voltage at RDU HV
header
注Make sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, Measure B+ to Ground, B- to Ground, B+ to B-, If voltage is greater than 10V, Pack contactors are not open or welded, Stop work and reach out to Service Engineering
- Remove HV insulating gloves
-
Lower vehicle until tires are touching
the ground
注Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
-
Disconnect logic connector at LH seat
frame
注1x connector
-
Remove clip securing logic connector
harness to LH seat frame
注1x clip, Pinch tabs on clip to avoid damage
-
Remove bolt securing busbar cover
access door
注1x bolt, 10mm, 9 Nm
-
Remove bolts securing charge port
busbar kit to HV header
注2x bolts, 10mm, 9 Nm
-
Disengage LH body harness from rear
body and move aside
注1x clip
-
Lift busbar kit connector to remove
from HV header
注Use inflatable air bag to suspend busbar away from HV header during removal and installation
-
如果充电接口和高压电池之间有一个三相（交流）连接点，请将其断开：
-
滑动释放装置，将充电接口至高压电池线束的三相连接器把手从固定位置解锁。
-
将三相连接器把手抬至最高处。
-
滑动释放装置，将充电接口至高压电池线束的三相连接器把手从固定位置解锁。
-
Disconnect HVC logic connector and
install logic cap
注1x connector, 1x cap, Release locking tab then pivot handle downward to release connector
-
Disconnect power connector to HV
battery
注1x connector, Pull locking tab upward then release connection
-
Close all four doors
注Unlatch rear doors at later step
-
Raise vehicle fully and lower lift
onto locks
注Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
-
Position coolant drain container
underneath LH front of HV battery
-
Disconnect PT supply hose at LH front
side of vehicle
注1x spring clip, Plug hose connections as needed
-
Position coolant drain container
underneath LH RDU area
注Position neck to catch all coolant loss
-
Disconnect RDU inverter inlet hose
from fluid coupling
注1x spring clip, 2x plugs, Plug ends as needed
-
Remove clip securing RDU inverter
inlet hose to RDU HV cable
注1x clip
-
Position coolant drain container
underneath center front of HV battery pack
注Underneath front left manifold battery supply tube
-
Disconnect front left manifold battery
supply tube
注1x spring clip, 1x clip, Plug hose connections as needed
-
Disconnect HV battery RH front inlet
hose
注1x spring clip, Plug hose connections as needed
-
Remove clip securing HV battery RH
front inlet hose to skid plate
注1x clip
-
Disconnect PT return hose at RH front
side of vehicle
注1x spring clip, Plug hose connections as needed
-
Remove clip securing PT return hose to
RH front side of HV battery pack
注1x clip
- Remove coolant drain container from underneath vehicle
-
Remove bolt securing FDU HV harness to
FDU
注1x bolt, 10mm, 6 Nm
-
Disconnect FDU HV harness
connector
注1x connector, Release locking tab and rotate the release lever up to disengage the connector, Do not force the release lever up, Ensure the alignment tabs on the FDU header are not damaged
-
Remove FDU HV harness connector from
FDU and move aside
注1x connector
-
Release PT coolant hose from LH side
of front HV battery bash plate
注1x clip
-
Release compressor HV harness
connection from HV battery
注1x locking connector, Hold down red locking tab and disengage the release lever, Do not force the release lever up
-
Release clips securing compressor HV
harness to rear of HV battery
注4x clips
- Position coolant drain container underneath LH rear of HV battery
-
Remove RDU inverter inlet hose
注1x spring clip, 1x clip, Rotate between subframe and battery out of vehicle
-
Release RDU oil cooler outlet
pipe
注2x spring clips, 5x clips, Plug hose connections as needed
-
Remove RDU oil cooler outlet
pipe
注Rotate down over RDU and rearward around subframe
- Remove coolant drain container from underneath vehicle
-
Remove bolt securing RDU HV cable
bracket to RDU
注1x bolt, 10mm, 6 Nm
-
Disconnect RDU HV cable from RDU
注1x connector, Release locking tab and rotate the release lever up to disengage the connector, Do not force the release lever up
-
Remove RDU HV cable
注Rotate cable underneath logic cable harness between subframe and HV battery
-
Remove smaller fasteners for LH and RH
shear plates
注4x bolts, 13mm, 47 Nm, Bolt position 8-9 and 14-15注Some vehicles are equipped with self-tapping bolts from the factory. If the vehicle is equipped with a bolt with a hexagonal indentation on the bolt head (1637725-00-A), the torque value is 64 Nm.
-
Loosen large bolt securing LH shear
plate and subframe to body and rotate shear plate clear of HV battery
注1x bolt, 21mm, 130 Nm, Hand tighten bolt once shear plate is in position
-
Loosen large bolt securing RH shear
plate and subframe to body and rotate shear plate clear of HV battery
注1x bolt, 21mm, 130 Nm, Hand tighten bolt once shear plate is in position
-
Place battery table into position and
lower vehicle to support battery
注Recommend assistance, Line up table so bolts at front bash plate are accessible and rear HV cables are accessible, Adjust final battery table position using adjustable caster jacks on table
-
Loosen front bolts securing HV battery
through skid plate cover with ratchet and remove with battery powered drill
注6x bolts, 16mm, 90 Nm, Bolt location 23 to 28
-
Loosen bolts securing skid plate to
vehicle with ratchet and remove with battery powered drill
注6x bolts, 13mm, 62 Nm, Bolt location 29-34
-
Loosen bolts securing rear HV battery
to vehicle with ratchet and remove with battery powered drill
注4x bolts, 13mm, 62 Nm, Bolt position 10-13注Some vehicles are equipped with self-tapping bolts from the factory. If the vehicle is equipped with a bolt with a hexagonal indentation on the bolt head (1637725-00-A), the torque value is 64 Nm.
-
Loosen LH bolts securing HV battery to
vehicle with ratchet and remove with battery powered drill
注7x bolts, 15mm, 56 Nm, Bolt position 16-22
-
Loosen RH bolts securing HV battery to
vehicle with ratchet and remove with battery powered drill
注7x bolts, 15mm, 56 Nm, Bolt position 1-7
-
Raise vehicle to free from HV
battery
注Recommend assistance
-
Remove battery from under
vehicle
注Recommend assistance
-
Inspect and clean body side of HV
battery wade seal interface.
注Clean with water and dry surface completely
安装
注
如果前车底 (FUB) 或后车底 (RUB) 铸件出现螺纹损坏，请参阅TN-15-92-001 - Installing Heli-Coil Inserts了解使用螺纹护套进行修复的说明。
警告
对于前车底或后车底上出现的螺纹损坏，仅可使用零件号为 TPN 1056157-09-A 的螺纹护套进行修复。
注
如果执行了螺纹修复，请将校正代码 70060005 - 螺纹修复作为一项单独工项添加至“服务工单”中。
-
Inspect and clean wade seal on battery prior to installation.
If the wade seal is damaged, rework or replace the seal.
- If the damage is less than 25 mm, rework the wade seal. See 涉水密封条 - 高压电池 （结构化电池组）（返工）.
- If the damage is more than 25 mm, replace the wade seal. See 涉水密封条 - 高压电池 （结构化电池组）（拆卸和更换）.
- If there is no damage, clean the seal with water and dry the surface completely.
-
Install HV battery alignment rods onto
body
注2x rods, Use smaller rods only, Thread onto RH front most and LH rear most side holes
-
Position HV battery pack under
vehicle
注Recommend assistance
-
Lower vehicle onto HV battery pack and
align battery holes with rods
注Recommend assistance, Use smaller rods only, Be sure coolant hoses and harnesses do not get pinched
-
Remove HV battery alignment rods from
body
注2x rods, Remove rods once the HV battery is aligned
-
Thread in by hand all bolts securing HV
battery to vehicle - (Except for shear plates)
注34x bolts, Includes top bolts, Do not thread shear plate bolts (3-9, 14-15), Ensure smooth thread engagement and bolts are not cross threaded into casting
-
Lower vehicle onto pack completely
注Recommend assistance
-
Seat all bolts securing HV battery to
vehicle with battery powered drill - (Except for shear plates)
注34x bolts, Includes top bolts, Do not seat shear plate bolts (3-9, 14-15), Ensure smooth thread engagement and bolts are not cross threaded into casting, Flush down bolts, Do not over tighten bolts, Fully torque at later step
-
Fully torque LH bolts securing HV
battery to vehicle
注7x bolts, 15mm, 56 Nm, Bolt position 1-7
-
Fully torque RH bolts securing HV
battery to vehicle
注7x bolts, 15mm, 56 Nm, Bolt position 16-22
-
Fully torque front bolts securing HV
battery through bash plate openings
注6x bolts, 16mm, 90 Nm, Bolt location 23 to 28
-
Fully torque front bolts securing bash
plate to vehicle
注6x bolts, 13mm, 62 Nm, Bolt location 29-34
-
Fully torque rear bolts securing HV
battery to vehicle
注4x bolts, 13mm, 62 Nm, Bolt position 10-13注Some vehicles are equipped with self-tapping bolts from the factory. If the vehicle is equipped with a bolt with a hexagonal indentation on the bolt head (1637725-00-A), the torque value is 64 Nm.
-
Loosen RH rear subframe bolt and align
RH rear shear plate with HV battery
注1x bolt, 21mm, 130 Nm, Hand tighten bolt once shear plate is in position
-
Install bolts securing RH shear plate to
HV battery hand tight
注2x bolts, 13mm, Bolt position 8-9, Torque at later step注Some vehicles are equipped with self-tapping bolts from the factory. If the vehicle is equipped with a bolt with a hexagonal indentation on the bolt head (1637725-00-A), the torque value is 64 Nm.
-
Torque bolt securing subframe and RH
rear shear plate to body
注1x bolt, 21mm, 130 Nm
-
Torque small fasteners securing RH rear
shear plate to body
注2x bolts, 13mm, 62 Nm, Bolt position 8-9注Some vehicles are equipped with self-tapping bolts from the factory. If the vehicle is equipped with a bolt with a hexagonal indentation on the bolt head (1637725-00-A), the torque value is 64 Nm.
-
Loosen LH rear subframe bolt and align
LH rear shear plate with HV battery
注1x bolt, 21mm, 130 Nm, Hand tighten bolt once shear plate is in position
-
Install bolts securing LH rear shear
plate to body hand tight
注2x bolts, 13mm, 62 Nm, Bolt position 14-15, Torque at later step注Some vehicles are equipped with self-tapping bolts from the factory. If the vehicle is equipped with a bolt with a hexagonal indentation on the bolt head (1637725-00-A), the torque value is 64 Nm.
-
Torque bolt securing subframe and LH
rear shear plate to body
注1x bolt, 21mm, 130 Nm
-
Torque small fasteners securing LH rear
shear plate to body
注2x bolts, 13mm, 62 Nm, Bolt position 14-15注Some vehicles are equipped with self-tapping bolts from the factory. If the vehicle is equipped with a bolt with a hexagonal indentation on the bolt head (1637725-00-A), the torque value is 64 Nm.
-
Open LH rear door
注Use caution while working around this area not to damage any components
-
Fully torque LH rear inner bolts
securing HV battery to vehicle
注2x bolts, 13mm, 49 Nm, Located below rear main carpet, Bolt position 35-36
-
Close LH rear door
注Do not latch
-
Open RH rear door
注Use caution while working around this area not to damage any components
-
Fully torque RH rear inner bolts
securing HV battery to vehicle
注2x bolts, 13mm, 49 Nm, Located below rear main carpet, Bolt position 37-38
-
Visually inspect wade seal to ensure no gaps are present
- Close RH rear door
-
Raise vehicle and lower onto locks, then
remove battery table from under vehicle
注Recommend assistance, Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
-
Install RDU oil cooler outlet pipe
注Rotate up over RDU and rearward around subframe to oil cooler
-
Secure RDU oil cooler outlet pipe
注2x spring clips, 5x clips, Remove plugs as needed
-
Position RDU HV cable up to RDU
注Rotate cable underneath logic cable harness between subframe and HV battery
-
Connect RDU HV cable onto RDU
注1x connector, Verify lever is in the upright and open position, Carefully seat connector and allow lever to engage, Fully secure lever and verify red tab is locked, Do not damage any pins
-
Install bolt securing RDU HV cable
bracket to RDU
注1x bolt, 10mm, 6 Nm
-
Install RDU inverter inlet hose
注1x spring clip, 1x clip, Rotate between subframe and battery into RDU and PCS outlet, Remove plugs as needed
-
Install clip securing RDU inverter inlet
hose to RDU HV cable
注1x clip
-
Secure RDU HV harness onto HV
battery
注1x connector, Verify lever is in the upright and open position, Carefully seat connector and allow lever to engage, Fully secure lever and verify red tab is locked, Do not damage any pins
-
Install clips securing compressor HV
harness to rear of HV battery
注4x clips
-
Secure HV compressor connection to HV
battery
注1x locking connector, Verify lever is in the upright and open position, Carefully seat connector and allow lever to engage, Fully secure lever and verify red tab is locked
-
Apply Loctite 222 onto mid aero shield
bolts and install mid aero shield
注11x bolts, 10mm, 5 Nm, Fasteners may vary, Model Y Structural Pack will one less bolt and one extra clip
-
Position coolant drain container
underneath LH front of HV battery
-
Connect PT supply hose at LH front side
of vehicle
注1x spring clip, Remove plugs as needed
-
Secure PT coolant hose onto LH side of
front HV battery bash plate
注1x clip
-
Position FDU HV harness connector up to
FDU
注1x connector
-
Install FDU HV harness connector onto
FDU
注1x connector, Ensure the connector is installed far enough on the FDU manifold so the manifold alignment tooth is making contact with the connector lever
-
Connect FDU HV harness connector and
lock release lever
注1x connector, Apply slight pressure to the connector as the lever is rotated into position, Move the lever to the closed position slowly and ensure the lever teeth and manifold teeth are properly meshed, There should be a very small gap between the manifold and the connector when fully seated
-
Install bolt securing FDU HV harness to
FDU
注1x bolt, 10mm, 6 Nm
- Position coolant drain container underneath RH front of HV battery
-
Connect PT return hose at RH front side
of vehicle
注1x spring clip, Remove plugs as needed
-
Install clip securing PT return hose to
RH front side of HV battery pack
注1x clip
-
Connect HV battery RH front inlet
hose
注1x spring clip, Remove plugs as needed
-
Install clip securing HV battery RH
front inlet hose to skid plate
注1x clip
-
Position coolant drain container
underneath center front of HV battery pack
注Underneath front left manifold battery supply tube
-
Connect front left manifold battery
supply tube
注1x spring clip, 1x clip, Remove plugs as needed
- Remove coolant drain container from underneath vehicle
-
Install LH front wheel liner to HV
battery and lower wheel well area
注3x clips, 1x bolt, 10mm, 5 Nm
-
Install RH front wheel liner to HV
battery and lower wheel well area
注3x clips, 1x bolt, 10mm, 5 Nm
-
Apply Loctite 222 onto front aero shield
bolts and install fasteners securing front aero shield to vehicle
注12x bolts, 10mm, 6 Nm, 2x nuts, 15mm, 6 Nm, 2x clips, 2x hooks
-
Lower vehicle fully and move rack arms
away from vehicle
注Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
-
Push vehicle away from lift
注Recommend assistance, Place wheel chocks to keep vehicle from moving, Note this vehicle can only be safely pushed for a very short distance and at very slow speed
-
Open all four doors
注Latch rear doors to prevent accidental closure
-
Connect power connector to HV
battery
注1x connector, Push red locking tab down to secure connection
-
Connect HVC logic connector
注1x connector, Pivot handle upward to engage connector and secure locking tab, Remove cap if needed
-
Clean busbar HV connector contact
surface of residual Penetrox
注Allow 1 minute dry time after removing Penetrox, It is necessary to clean HV connector during re-use of busbar
-
Clean HV connector contact surface of
residual Penetrox
注Allow 1 minute dry time after removing Penetrox, New busbar comes with Penetrox applied to HV connector
-
Apply Penetrox onto HV connector
joints
注Apply 2 drops of Penetrox A-13 about 5mm in diameter to either side of the hole on both leads, Spread evenly to verify the contact surface is fully covered
-
Position busbar kit connector and lower
onto HV header
-
Install bolts securing charge port
busbar kit to HV Header
注2x bolts, 10mm, 9 Nm
-
Perform Hioki resistance test at each HV
joint from HV busbar lead to bolt head
注2x HV joints, The acceptable resistance is between 0.050 mΩ (50 μΩ) and 0.195 mΩ (195 μΩ).If the resistance is greater than 0.195 mΩ (195 μΩ), there is too much resistance in the High Voltage joint. Remove the fastener, clean areas with isopropyl alcohol, install fastener back and test again.If the resistance is lower than 0.050 mΩ (50 μΩ), reposition the probes and measure again.If the resistance is repeatedly between 0.00 mΩ and 0.050 mΩ (50 μΩ), hioki test passed, proceed to next step
-
Install fastener securing busbar cover
access door
注1x bolt, 10mm, 9 Nm
-
Engage LH body harness onto rear
body
注1x clip
-
如果充电接口和高压电池之间有一个三相（交流）连接点，请将其连接：
-
将充电接口至高压电池线束的三相连接器把手抬至最高处。
-
将三相连接器按压到三相接头上，同时将把手降至最低处。
警告确保把手在降下时不扭结。
-
滑动释放装置，将三相连接器把手锁定在固定位置。
-
将充电接口至高压电池线束的三相连接器把手抬至最高处。
-
Connect logic connector at LH seat
frame
注1x connector
-
Install clip securing logic connector
harness to LH seat frame
注1x clip
-
Install LH and RH floor ducts
注2x clips
-
Install LH and RH lower IP carrier
brackets
注4x bolts, 10mm, 25 Nm
-
Install clip securing center console
harness to body
注1x clip
-
Install LH front cabin carpet into
vehicle
注Secure all edges, Tuck short edge underneath center console
-
Install clips securing LH front cabin
carpet underneath front seat
注4x clips
-
Install clips securing LH cabin carpet
to cabin support
注2x push clips, 1x vertical clip, Secure vertical clip into place first, Verify fitment of carpet
-
Install RH front cabin carpet into
vehicle
注Secure all edges, Tuck short edge underneath center console
-
Install clips securing RH front cabin
carpet underneath front seat
注4x clips
-
Install clips securing RH cabin carpet
to cabin support
注2x push clips, Secure clips and verify fitment of carpet
-
Install rear main cabin carpet to
vehicle
注Position rear main carpet to floorboard and slide forward, Ensure rear main carpet tucks beneath front main carpet and air duct
-
Install clips securing rear main cabin
carpet to vehicle
注3x push clips
-
Install rear floormat
- Install the RH lower B-pillar trim. See 饰板 - B 柱 - 下 - LH（结构化电池组）（拆卸和更换）.
- Install the RH lower C-pillar trim. See 饰板 - C 柱 - 下 - LH（拆卸和更换）.
- Repeat steps 87 and 88 for the RH side of the vehicle.
- Install the 2nd row lower seat cushion. See 座椅座垫 - 下部 - 第二排（拆卸和更换）.
- Install the center console. See 中控台 (2.0)（结构化电池组）（拆卸和更换）.
- Install RH front floor mat
- Install LH front floor mat
-
Install LH front seat into vehicle
注Recommend assistance, Assistant should be ready to support seat back, Caution not to damage any trim
-
Route LH front seat harness under seat
riser and secure clips onto seat riser and carpet
注4x clips
-
Install LH front seat harness onto LH
footwell support bracket
注2x retaining clips
-
Connect LH front seat harness to VC
left
注1x electrical connector, Ensure the connector and lock are fully engaged, Perform pull push pull test to ensure the connector and connector lock are seated
-
Fully seat LH front cabin carpet
-
Install clip securing LH front cabin
carpet to body
- Install the LH lower A-Pillar trim. See 饰板 - A 柱 - 下 - LH（拆卸和更换）.
- Install the LH middle A-Pillar trim. See 饰板 - A 柱 - 中部 - LH（拆卸和更换）.
-
Reseat LH front door seal along lower
A-pillar trim
-
Install connectors to LH footwell cover
and position for installation
注3x tabs, 1x Ethernet connector, 1x puddle light connector
-
Install screw and clips securing LH
footwell cover
注1x screw, T20, 2.5 Nm, 2x push clips
-
Install RH front seat into vehicle
注Recommend assistance, Assistant should be ready to support seat back, Caution not to damage any trim
-
Route RH front seat harness under seat
riser and secure clips onto seat riser and carpet
注4x clips
-
Install RH front seat harness onto RH
footwell support bracket
注2x retaining clips
-
Connect RH front seat harness to VC
right
注1x electrical connector, Ensure the connector and lock are fully engaged, Perform pull push pull test to ensure the connector and connector lock are seated
-
Fully seat RH front cabin carpet
-
Install clip securing RH front cabin
carpet to body
注1x clip
- Install the RH lower A-Pillar trim. See 饰板 - A 柱 - 下 - LH（拆卸和更换）.
- Install the RH middle A-Pillar trim. See 饰板 - A 柱 - 中部 - LH（拆卸和更换）.
-
Reseat RH front door seal along lower
A-pillar trim
- Install the passenger footwell cover. See 盖板 - 脚部空间 - 副驾位（左侧驾驶）（拆卸和更换）.
- Perform a cooling system vacuum refill. See 冷却系统（真空重新加注）.
- Connect LV power. See 12V/低压电源（断开和连接）.
-
Press and hold park button to release
EPB service mode
注Remove wheel chocks if necessary
-
Connect to vehicle using Toolbox
3.0
注Vehicle connection is integrated into drivers footwell cover, Open Toolbox 3 website and establish connection to the vehicle. https://toolbox.teslamotors.com, Select connection status icon at top right corner, and select connect locally (icon will turn green when vehicle is connected)
- Select ‘Actions/Autodiag’ tab and search for ‘ Purge'
-
Select
‘TEST_VCFRONT_X_THERMAL-COOLANT-AIR-PURGEvia Toolbox: (link)via Service Mode:
- Thermal ➜ Actions ➜ Coolant Purge Stop or Coolant Purge Start
- Thermal ➜ Coolant System ➜ Coolant Purge Start
- Drive Inverter ➜ Front Drive Inverter Replacement ➜ Coolant Air Purge
- Drive Inverter ➜ Rear Drive Inverter Replacement ➜ Coolant Air Purge
- Drive Inverter ➜ Rear Left Drive Inverter Replacement ➜ Coolant Air Purge
- Drive Inverter ➜ Rear Right Drive Inverter Replacement ➜ Coolant Air Purge
- Drive Unit ➜ Front Drive Unit Replacement ➜ Coolant Air Purge
- Drive Unit ➜ Rear Drive Unit Replacement ➜ Coolant Air Purge
注Make sure vehicle is not in drive state, Plan is still running despite the stop message, Coolant pumps will be audible, Test lasts approximately 10 mins, Speeds can be monitored in garage under PT Thermal tab, Idle speed = ~1500 RPM, Test will vary speeds from 3500-6500 RPM and actuate valve between SERIES and PARALLEL, Putting vehicle into drive state will stop this routine, If speeds hover at 7000 RPM, that means the pumps are air locked, perform vacuum fill again, Continue to add coolant and purge until the coolant level reaches between the NOM and MAX Lines on the bottle, Select ‘X’ at top right of window to close once complete - Disconnect the laptop from the vehicle.
-
Inspect coolant level and top off as
necessary
注Ensure that the fluid level is at the Max line
-
Install coolant bottle cap
-
Install HEPA filter assembly
注2x bolts, 10mm, 5 Nm, Pivot forward edge down past frunk assembly, then carefully move rear edge past brake reservoir and into position
-
Install washer tank neck to washer
tank
注1x O-ring, Ensure washer hose is properly routed after installation
-
Secure frunk to washer fluid reservoir
neck
注1x bolt, 10mm, 5 Nm
- Install the underhood storage unit. See 前备箱储物单元（拆卸和更换）
- Move LH front seat backward
-
Install LH front seat front
fasteners
注2x patch bolts, T45P, 33.5 Nm, Install new patch bolts
- Move LH front seat forward
-
Install LH front seat belt retractor to
seat
注Insert retractor into seat pre tensioner, Make sure it locks into position with push-pull-push test
-
Install LH front seat rear
fasteners
注2x patch bolts, T45P, 33.5 Nm, Install new patch bolts
- Move LH front seat to original position
- Move RH front seat backward
-
Install RH front seat front
fasteners
注2x patch bolts, T45P, 33.5 Nm, Install new patch bolts
- Move RH front seat forward
-
Install RH front seat belt retractor to
seat
注Insert retractor into seat pre tensioner, Make sure it locks into position with push-pull-push test
-
Install RH front seat rear
fasteners
注2x patch bolts, T45P, 33.5 Nm, Install new patch bolts
- Move RH front seat to original position
- Raise all four windows
-
Close all four doors
注If 12V/LV is powered up, Unlatch rear doors before closing
-
Remove lift pad adapters from RH
rocker
注2x lift pad adapters
-
Install butyl patches onto RH rocker
access holes
注2x butyl patches, Apply pressure along patch to verify fully secured to body, Replace with new patch if needed, Roughly 2" x 2 1/2"
- Install the RH rocker panel carrier. See 支架 - 门槛板 - LH（结构化电池组）（拆卸和更换）.
-
Remove lift pad adapters from LH
rocker
注2x lift pad adapters
-
Install butyl patches onto LH rocker
access holes
注2x butyl patches, Apply pressure along patch to verify fully secured to body, Replace with new patch if needed, Roughly 2" x 2 1/2"
- Install the LH rocker panel carrier. See 支架 - 门槛板 - LH（结构化电池组）（拆卸和更换）.