09/10/2024 00:31:13

空调压缩机，超级歧管和空调管路（拆卸和更换）

校正代码 18204012 3.48 注意：除非本程序中另有明确规定，否则上述校正代码和 FRT 反映的是执行本程序（包括关联程序）所需的所有工作。除非明确要求，否则请勿堆叠校正代码。注意：请参阅平均维修工时，深入了解 FRT 及其创建方式。要提供有关 FRT 值的反馈，请发送电子邮件至LaborTimeFeedback@tesla.com。注意：请参阅人员保护，确保在执行以下程序时穿戴适当的个人防护装备 (PPE)。

  • 2024-07-10: Added details to identify the type of A/C line to be used in "refrigACLineType" configuration.
  • 2024-06-17: Added the step of updating coolant pump configuration.
  • 2024-05-29: Updated the procedure per the latest validation.
  • 2024-03-28: Fixed bad flush link.
  • 2024-03-06: Updated the routines.
  • 2024-02-05: Added steps to hand-tighten the bolts that attach the supermanifold and the compressor to the shock tower brace.
Informational PurposesAn informational icon, calling your attention
注
此程序要求执行空调制冷剂（回收和重新加注）程序。如果尚未自动添加到“服务工单”中，请将校正代码 18200102 作为一项单独的活动添加至“服务工单”中。

拆卸

  1. Set up the A/C machine.
  2. Raise and support the vehicle.
  3. Open all four doors and lower the windows.
    Informational PurposesAn informational icon, calling your attention
    注
    Latch rear doors to prevent accidental closing when 12V/LV power is disconnected.
  4. Place the vehicle in Service Mode. See 维护模式.
  5. On the touchscreen, touch Service Mode > Thermal > Refrigerant System > Start Thermal Fill Drain (Coolant + Refrigerant) and select Run to start the "Start Thermal Fill Drain (Coolant & Refrigerant)" routine.
  6. Move the front seats forward.
  7. Remove the underhood storage unit. See 前备箱储物单元（拆卸和更换）.
  8. Remove the HEPA filter assembly. See 总成 - 过滤器 - 高效分子空气 (HEPA)（拆卸和更换）.
  9. Remove the HEPA duct. See 风管 - 高效分子空气 (HEPA)（拆卸和更换）.
  10. 执行车辆高压禁用程序。请参阅车辆高压禁用程序。
  11. Remove the front aero shield panel. See 面板 - 流线型护板 - 前（非结构化电池组） （拆卸和更换）.
  12. Recover the refrigerant from the vehicle. See 空调制冷剂（回收和重新加注）.
  13. Disconnect the powertrain bypass hose from the Supermanifold.
    Informational PurposesAn informational icon, calling your attention
    注
    This will drain the coolant reservoir.
  14. Disconnect the radiator outlet hose from the Supermanifold.
  15. Disconnect the radiator inlet hose from the Supermanifold.
  16. Install three male plugs into the coolant ports at the front of the Supermanifold.
  17. Before performing the next two steps, inspect the coolant hose temperature sensors and connectors.
    Informational PurposesAn informational icon, calling your attention
    注
    If the vehicle is equipped with an earlier model temperature sensor (left image), the new super manifold connectors may not fit. In this case the electrical connector cover must be swapped from the old supermanifold to the new supermanifold. Perform 改造连接器 before installation.
  18. Disconnect the sensor for the chiller to battery hose.
  19. Disconnect the sensor for the powertrain supply hose.
  20. Disconnect the chiller to battery hose from the supermanifold.
  21. Disconnect the powertrain supply hose from the supermanifold.
  22. Disconnect the HV battery return hose from the Supermanifold.
  23. Install three male plugs into the coolant ports at the rear of the Supermanifold.
  24. Disconnect the supermanifold harness connector from the front controller.
  25. Remove the clip that attaches the thermal sub assembly harness to the front controller.
  26. Remove the 12V/LV battery. See 12V/低压电池（拆卸和更换）.
  27. Release the clips (x4) that attach the coolant hose to the A/C compressor bracket.
  28. Remove the clip that attaches the A/C compressor logic harness to the A/C compressor HV harness bracket.
  29. Release the connector locking tab, and then disconnect the low voltage electrical connector from the A/C compressor.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    警告
    切勿向下按压红色锁片。将锁片拉离连接器，直至连接器解锁，然后继续拉动以松开连接器。
  30. Remove the bolt that attaches the HV harness bracket to the A/C compressor.
    提示： 推荐使用以下工具：
    • 13 毫米套筒
    • 无绳棘轮/冲击钻
    • 棘轮/扭矩扳手
  31. Remove the bolt that attaches the ground strap to the A/C compressor, and then set the ground strap aside.
    提示： 推荐使用以下工具：
    • 梅花 T25 套筒
    • 无绳棘轮/冲击钻
    • 棘轮/扭矩扳手
  32. Release the clip that attaches the coolant hose to the A/C compressor bracket, near the ground strap attachment point.
  33. Pull the A/C compressor HV connector black locking tab away from the A/C compressor.
  34. Using a 45-degree pick, simultaneously push on the central locking tab while pulling on the outer locking tab, and remove the HV connector from the A/C compressor.
  35. Disconnect the HVIL electrical connector.
  36. After A/C recovery is completed, remove the A/C hoses from the vehicle.
  37. Remove the nut that attaches the supermanifold to compressor suction line to the compressor.
    Informational PurposesAn informational icon, calling your attention
    注
    推荐使用以下工具：
    • 13 毫米深套筒
    • 回旋头棘轮/回旋头扭矩扳手
  38. Remove the nut that attaches the supermanifold to compressor discharge line to the compressor.
    Informational PurposesAn informational icon, calling your attention
    注
    推荐使用以下工具：
    • 13 毫米深套筒
    • 回旋头棘轮/回旋头扭矩扳手
  39. Remove the bolt on the A/C manifold to compressor line from the Supermanifold, and then remove the A/C manifold line from the vehicle.
    提示： 推荐使用以下工具：
    • 13 毫米套筒
    • 6 英寸加长件
    • 回旋头棘轮/回旋头扭矩扳手
  40. Remove the bolts (x2) that attach the supermanifold to HVAC A/C line to the HVAC assembly.
    提示： 推荐使用以下工具：
    • 13 毫米套筒
    • 6 英寸加长件
    • 回旋头棘轮/回旋头扭矩扳手
  41. Remove the rear battery tie down strap from the 12V/LV battery bracket.
    Informational PurposesAn informational icon, calling your attention
    注
    The 12V/LV battery bracket also functions as the A/C compressor bracket.
  42. Release the clip that attaches the 12V/LV battery vent tube to the battery bracket.
  43. Release the clip that attaches the A/C compressor low voltage harness to the A/C compressor HV harness bracket.
  44. Move the HV harness bracket forward and up to release the bracket from the A/C compressor, and then carefully set the bracket aside.
  45. Remove the retaining clips that attach the A/C compressor HV harness to the shock tower support brace.
    Informational PurposesAn informational icon, calling your attention
    注
    Pull upward on clip to assist with removal, Do not pull on HV cable.
  46. Remove the LH and RH bolts that attach the shock tower brace to the body.
    55 Nm (40.6 lbs-ft)
    55 Nm (40.6 lbs-ft)
    提示： 推荐使用以下工具：
    • 15 毫米套筒
    • 回旋头棘轮/回旋头扭矩扳手
  47. Remove the LH and RH outer bolts that attach the shock tower brace to the body, and then remove the shock tower brace from the vehicle.
    62 Nm (45.7 lbs-ft)
    提示： 推荐使用以下工具：
    • 15 毫米套筒
    • 回旋头棘轮/回旋头扭矩扳手
  48. With assistance, remove the shock tower brace along with Supermanifold and compressor from the vehicle.
    Informational PurposesAn informational icon, calling your attention
    注
    Mind the connectors and A/C lines, then slowly lift the brace. Put it on a cardboard pad.
  49. Remove the nut that attaches the supermanifold to HVAC A/C line assembly to the supermanifold, and remove the supermanifold to HVAC A/C line assembly.
    提示： 推荐使用以下工具：
    • 15 毫米套筒
    • 无绳棘轮/冲击钻
    • 回旋头棘轮/回旋头扭矩扳手
  50. Install the bolts (x2) that attach the old supermanifold to HVAC A/C line to the HVAC assembly.
    22 Nm (16.2 lbs-ft)
    提示： 推荐使用以下工具：
    • 13 毫米套筒
    • 6 英寸加长件
    • 回旋头棘轮/回旋头扭矩扳手
  51. Flush the HVAC system. See 空调制冷剂（机油量未知）（回收、冲洗和重新加注）.
  52. Document the old and new part numbers and serial numbers.
    Informational PurposesAn informational icon, calling your attention
    注
    Label is located in front of accumulator.
  53. Remove the bolts (x2) that attach the supermanifold to the shock tower brace, and then remove the supermanifold.
    提示： 推荐使用以下工具：
    • 15 毫米套筒
    • 无绳棘轮/冲击钻
    • 回旋头棘轮/回旋头扭矩扳手
  54. When the flush is completed, remove the bolts (x2) that attach the supermanifold to HVAC A/C line to the HVAC assembly.
    提示： 推荐使用以下工具：
    • 13 毫米套筒
    • 6 英寸加长件
    • 回旋头棘轮/回旋头扭矩扳手
  55. Remove the bolts (x2) that attach the A/C compressor bracket to the shock tower brace, and then remove the A/C compressor and A/C compressor bracket assembly.
    Informational PurposesAn informational icon, calling your attention
    注
    推荐使用以下工具：
    • 15 毫米套筒
    • 回旋头棘轮/回旋头扭矩扳手
  56. Remove A/C compressor bracket from the A/C compressor.
    Informational PurposesAn informational icon, calling your attention
    注
    推荐使用以下工具：
    • 10 毫米深套筒
    • 回旋头棘轮/回旋头扭矩扳手
  57. Document the part numbers of the new and old compressors to update the configuration in a later step.

安装

  1. Remove the A/C line plugs from the new supermanifold and compressor.
  2. Install the NVH acoustic cover onto the new compressor.
    Informational PurposesAn informational icon, calling your attention
    注
    Install a new cover or reuse the old cover if the adhesive is in usable condition and a new cover is not available.
    Informational PurposesAn informational icon, calling your attention
    注
    Remove the adhesive backing, and then lay the cover down with the adhesive side facing up. Align the cutouts to the suction port on the compressor, install the cover around the suction port, and then continue to wrap the cover around the compressor.
  3. Position the A/C compressor bracket on the A/C compressor, and then install the bolts that attach the bracket to the compressor.
    9 Nm (6.6 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    注
    推荐使用以下工具：
    • 10 毫米深套筒
    • 回旋头棘轮/回旋头扭矩扳手
  4. Position the A/C compressor and A/C compressor bracket assembly to the strut shock tower brace, and then hand-tighten the bolts (x2) to secure.
  5. After flush is complete, disconnect the HVAC case flush adapter from the A/C machine, and then remove the adapter from the vehicle.
  6. Remove the A/C manifold to HVAC line from the HVAC assembly.
  7. Replace the seal washers on the supermanifold to HVAC A/C line assembly on the supermanifold side.
    Informational PurposesAn informational icon, calling your attention
    注
    5x seal washers. Install new seal washers. Lubricate seal washers with ND-11 oil.
  8. Replace the seal washers on supermanifold to HVAC A/C line assembly on the HVAC side.
    Informational PurposesAn informational icon, calling your attention
    注
    5x seal washers, Install new seal washers, Lube seal washers with ND-11 oil
  9. Hand-tighten the nut that attach the supermanifold to HVAC A/C line assembly to the supermanifold.
  10. Torque the nut that attach the supermanifold to HVAC A/C line assembly to the supermanifold.
    27 Nm (19.9 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    注
    推荐使用以下工具：
    • 13 毫米套筒
    • 回旋头棘轮/回旋头扭矩扳手
    • 6 英寸加长件
  11. Position the supermanifold assembly to the shock tower brace, and then hand-tighten the bolts that attach the supermanifold assembly to the brace.
  12. Tighten the bolts that attach the supermanifold assembly to the shock tower brace.
    31 Nm (22.9 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    注
    推荐使用以下工具：
    • 15 毫米套筒
    • 回旋头棘轮/回旋头扭矩扳手
    • 6 英寸加长件
  13. Tighten the bolts (x2) that attach the compressor to the strut shock tower brace.
    31 Nm (22.9 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    注
    推荐使用以下工具：
    • 15 毫米深套筒
    • 回旋头棘轮/回旋头扭矩扳手
  14. With assistance, install the supermanifold and compressor along with shock tower brace to the vehicle.
    Informational PurposesAn informational icon, calling your attention
    注
    2 technicians are required for this step, Mind the connectors and A/C lines, slowly lift the brace.
  15. Install the LH and RH bolts that attach the shock tower brace to the body.
    55 Nm (40.6 lbs-ft)
    55 Nm (40.6 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    注
    推荐使用以下工具：
    • 15 毫米套筒
    • 回旋头棘轮/回旋头扭矩扳手
  16. Install the LH and RH outer bolts that attach the shock tower brace to the body.
    62 Nm (45.7 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    注
    推荐使用以下工具：
    • 15 毫米套筒
    • 回旋头棘轮/回旋头扭矩扳手
  17. Install the bolts (x2) that attach the supermanifold to HVAC A/C line to the HVAC assembly.
    22 Nm (16.2 lbs-ft)
    提示： 推荐使用以下工具：
    • 13 毫米套筒
    • 6 英寸加长件
    • 回旋头棘轮/回旋头扭矩扳手
  18. Install the radiator inlet hose to the Supermanifold.
    Informational PurposesAn informational icon, calling your attention
    注
    Perform push-pull-push test to make sure hose is fully seated.
  19. Install the radiator outlet hose to the Supermanifold.
    Informational PurposesAn informational icon, calling your attention
    注
    Perform push-pull-push test to make sure hose is fully seated.
  20. Install the powertrain bypass hose to the Supermanifold.
    Informational PurposesAn informational icon, calling your attention
    注
    Perform push-pull-push test to make sure hose is fully seated.
  21. Connect the HV battery return hose to the Supermanifold.
    Informational PurposesAn informational icon, calling your attention
    注
    Perform push-pull-push test to make sure hose is fully seated.
  22. Connect the powertrain supply hose to the Supermanifold.
    Informational PurposesAn informational icon, calling your attention
    注
    Perform push-pull-push test to make sure hose is fully seated.
  23. Connect the chiller to battery hose to the Supermanifold.
    Informational PurposesAn informational icon, calling your attention
    注
    Perform push-pull-push test to make sure hose is fully seated.
  24. Connect the sensor for the powertrain supply hose.
    Informational PurposesAn informational icon, calling your attention
    注
    Harness and coolant hose are color coded. Match harness color to coolant hose color.
  25. Connect the sensor for the chiller to battery hose.
    Informational PurposesAn informational icon, calling your attention
    注
    Harness and coolant hose are color coded. Match harness color to coolant hose color.
  26. Install the clip that secures the thermal sub assembly harness to the front controller.
  27. Connect the thermal sub-harness connector to the front controller.
  28. Position the A/C compressor HV harness bracket on the A/C compressor.
    Informational PurposesAn informational icon, calling your attention
    注
    Make sure the HV harness bracket engages with the harness mount on the top of the A/C compressor.
  29. Install the bolt that attaches the HV harness bracket to the A/C compressor.
    9 Nm (6.6 lbs-ft)
    提示： 推荐使用以下工具：
    • 13 毫米深套筒
    • 棘轮/扭矩扳手
    提示：
  30. Connect the HVIL electrical connector.
  31. Fully seat the A/C compressor HV connector on the A/C compressor, and then engage the locking tab by pushing it toward the A/C compressor.
    Informational PurposesAn informational icon, calling your attention
    注
    执行推拉测试，以确认连接器已完全固定。
  32. Install the retaining clips that secure the A/C compressor HV harness to the shock tower brace.
  33. Install the clip that attaches the coolant hose to the A/C compressor bracket, near the ground strap attachment point.
  34. Position the ground strap on the A/C compressor, and then install the bolt that attaches the ground strap to the A/C compressor.
    7 Nm (5.2 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    注
    This bolt is self-tapping. It is not necessary to tap the compressor bolt hole.
    提示： 推荐使用以下工具：
    • 梅花 T25 套筒
    • 无绳棘轮/冲击钻
    • 棘轮/扭矩扳手
  35. Install the clip that attaches the A/C compressor low voltage harness to the A/C compressor HV harness bracket.
  36. Connect the low voltage electrical connector to the A/C compressor, and then engage the locking tab.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    警告
    将红色锁片推向连接器以接合锁止机构。切勿向下按压或向上拉动红色锁片。
  37. Remove transportation plugs from the new A/C compressor.
  38. Replace the o-rings on the high pressure and low pressure supermanifold to A/C compressor hose fittings, and then lubricate the O-rings with the appropriate A/C oil. See 液体和容量 for A/C oil specifications.
    图 1. Low pressure fitting shown; high pressure fitting similar
  39. Position the supermanifold to A/C compressor high pressure fitting on the A/C compressor, and then install the nut that attaches the fitting to the A/C compressor.
    22 Nm (16.2 lbs-ft)
    提示： 推荐使用以下工具：
    • 13 毫米深套筒
    • 回旋头棘轮/回旋头扭矩扳手
  40. Position the supermanifold to A/C compressor low pressure fitting on the A/C compressor, and then install the nut that attaches the fitting to the A/C compressor.
    22 Nm (16.2 lbs-ft)
    提示： 推荐使用以下工具：
    • 13 毫米深套筒
    • 回旋头棘轮/回旋头扭矩扳手
  41. Install the clips (x4) that attach the coolant hose to the A/C compressor bracket.
  42. Install the rear battery tie down strap on the 12V battery bracket.
  43. Install the clip that attaches the 12V battery vent tube to the 12V battery bracket.
  44. Install the 12V/LV auxiliary battery. See 12V/低压电池（拆卸和更换）.
  45. On the touchscreen, touch Service Mode > Thermal > Refrigerant System > Start Thermal Fill Drain (Coolant & Refrigerant) and select Run to start the "Start Thermal Fill Drain (Coolant & Refrigerant)" routine.
  46. Disconnect 12V/LV power. See 12V/低压电源（断开和连接）.
  47. Perform A/C vacuum leak test. See 空调制冷剂（回收和重新加注）.
  48. Perform A/C refrigerant recharge. See 空调制冷剂（回收和重新加注）.
  49. Perform a cooling system vacuum refill. See 冷却系统（真空重新加注）.
  50. Connect the first responder loop and leave the LV battery disconnected.
  51. Connect a LV maintainer. See 低压维护设备（连接和断开）.
  52. Update the compressor configuration:
    1. Place the vehicle in Service Mode Plus. In the Ops App, touch Login > Shared Fleet, enter the last six digits of VIN, select the correct vehicle, and then touch Service Mode Plus
    2. On the vehicle touchscreen, tap Thermal > Actions > Thermal Configurations, and select the "compressorType".
      • If the target is Denso compressor, the compressor part number and type is:
        • 1501256-00-G: DENSO 8k
        • 1501256-00-H/I: DENSO 11k - no speed limit
        • 1501256-0X-J (or newer) and FW version is beyond 2021.4.10: DENSO 11k (COP1 ENABLED)
      • If the target is Sanden compressor, the compressor part number and type is:
        • 1582668-00-H: SANDEN_V2
        • 1582668-00-I: SANDEN_V3
        • 1582668-XX-J: SANDEN_V4
    3. Select Run to save updated configuration.
  53. Reinstall the firmware. See 软件重新安装 - 触摸屏.
  54. On the touchscreen, tap the Service Mode "wrench" (at the bottom of the touchscreen UI), and then tap Thermal > Stop Thermal Fill Drain, and allow the routine to complete.
  55. Tap Coolant System > Run Coolant Pumps Identification > Run, and close once the routine is passed.
  56. Tap Sensors and Valves > Run Reset Compressor P-Metric > Run, and close once the routine is passed.
  57. Tap Sensors and Valves > Run Heat Pump Commissioning > Run, and close once the routine is passed.
  58. Tap Coolant System > Coolant Purge > Run, and close once the routine is passed.
  59. Install the HEPA duct. See 风管 - 高效分子空气 (HEPA)（拆卸和更换）.
  60. Install the HEPA filter assembly. See 总成 - 过滤器 - 高效分子空气 (HEPA)（拆卸和更换）.
  61. Install the underhood storage unit. See 前备箱储物单元（拆卸和更换）.
  62. Install the 2nd row lower seat cushion. See 座椅座垫 - 下部 - 第二排（拆卸和更换）.
  63. Install the front aero shield panel. See 面板 - 流线型护板 - 前（非结构化电池组） （拆卸和更换）.
  64. Inspect the coolant level and make sure the fluid level is at the Max line.
  65. Tap Actions > Test Thermal Performance > Run, and close once the routine is passed.
  66. Tap Actions > Test HVAC Performance > Run, and close once the routine is passed.
  67. Exit Service Mode. See 维护模式.
  68. Disconnect the LV maintainer. See 低压维护设备（连接和断开）.
  69. Connect LV power. See 12V/低压电源（断开和连接）.