16/08/2024 12:43:47
盖板 - 高压电池仓（七座）（拆卸和更换）
校正代码
16101032 1.08 注意：除非本程序中另有明确规定，否则上述校正代码和 FRT 反映的是执行本程序（包括关联程序）所需的所有工作。除非明确要求，否则请勿堆叠校正代码。注意：请参阅平均维修工时，深入了解 FRT 及其创建方式。要提供有关 FRT 值的反馈，请发送电子邮件至LaborTimeFeedback@tesla.com。注意：请参阅人员保护，确保在执行以下程序时穿戴适当的个人防护装备 (PPE)。
警告
尽管此程序已经过验证，但仍是一个草案。可能没有警告和注意事项。请遵守安全要求，处理或靠近高压系统和部件时，请谨慎操作。请将校正修理内容及反馈发送至ServiceDevelopment@teslamotors.com。
警告
执行暴露在高压之下的任何程序之前，请取下佩戴的所有首饰（手表、手链、戒指、项链、耳环、身份牌、穿刺饰品等），并取出口袋中的所有物品（钥匙、硬币、钢笔、铅笔、工具、钮扣等）。
警告
如果需要为了安全地执行程序而佩戴矫正护目镜，请确保护目镜牢固地固定到头上并且不会掉落。
警告
只有接受过高压安全意识培训并完成全部所需认证课程（如适用）的维修技工才允许执行此程序。处理高压线缆、母排或接头时，务必全程穿戴最低防护等级为 0 (1000V) 的适当个人防护装备 (PPE)及高压绝缘手套。有关其他安全信息，请参阅技术注意事项 TN-15-92-003，
高压安全意识注意事项。
- 2024-07-29: Added information on installing a recycling warning label with CE marking and manufacturer information, if this was present on the ancillary bay cover being replaced.
- 2023-11-08: Added/updated HV insulating glove steps.
- 2023-05-22: Added caution for correct positive DC cable connection.
- 1108781-BB-F: LABEL - RECYCLING WARNING - EU or
- 1108781-SH-F: LABEL - RECYCLING WARNING - EU
拆卸
警告
When servicing the
ancillary bay cover and components in or around the ancillary bay, there is a possibility
of encountering metal flashing on the inner edge of the vehicle single-piece rear casting.
These sharp protrusions are a cut hazard, and proper PPE should be worn if there is a
chance of contacting the flashing unprotected. If not already wearing leather over gloves,
then at least wear cut-resistant gloves when the flashing is present.
- Open all four doors
- Lower all four windows
- Move LH front seat forward
-
Partially remove LH rear door
seal
-
Remove LH 7s Lower C-Pillar Trim
注8x clips, Rear edge is mated with groove in trunk side trim, Release clips at the front of LH rear sill trim working your way back towards rear of sill trim
-
Fold 60 seat into down position
-
Disconnect logic connector at LH seat
frame
注1x connector
-
Move 60 seat forward using towel
bar
注With one hand on towel bar pull up and slide the seat forward with your other hand
-
Remove 60 seat rear outboard track
fastener
注1x patch bolt, 11mm, 37 Nm, Discard after removal
-
Remove 60 seat rear inboard track
fasteners
注2x patch bolts, 11mm, 37 Nm, Discard after removal
-
Move 60 seat fully rearward using
towel bar
注With one hand on towel bar pull up and slide the seat forward with your other hand
-
Remove 60 seat outboard track
cover
注1x clip, Slide covers forward to release from 60 seat tracks
-
Remove center track cover from 2nd row
seats
注2x clips, Slide covers forward to release from 2nd row seat tracks
-
Release cabin carpet from 60
seat
注Pull cabin carpet towards front of vehicle
-
Remove 60 seat front inboard track
fasteners
注1x bolts, 11mm, 37 Nm, Discard after removal
-
Remove 60 seat front outboard track
fasteners
注1x bolts, 11mm, 37 Nm, Discard after removal
-
Remove 2nd row 60 seat assembly from
vehicle
注Recommend assistance
- Move RH front seat forward
-
Partially remove RH rear door
seal
注Pillar and sill trim have tabs seated underneath seal
-
Remove RH rear sill trim
注8x clips, Rear edge is mated with groove in trunk side trim, Release clips at the front of LH rear sill trim working your way back towards rear of sill trim
-
Remove 40 seat outboard track cover
注1x clip, Slide cover forward to release from 40 seat track
-
Release cabin carpet from 40
seat
注Pull cabin carpet towards front of vehicle
-
Remove bolts securing 40 seat podium
to vehicle
注2x patch bolts, 11mm, 37 Nm, Discard bolts after removal
-
Fold 40 seat into down position
-
Disconnect 40 frame connector
注1x connector
-
Move 40 seat forward using towel
bar
注With one hand on towel bar pull up and slide the seat forward with your other hand
-
Remove bolts securing 40 seat inner
and outer tracks to vehicle
注2x patch bolts, 11mm, 37 Nm, Discard bolts after removal
-
Move 40 seat fully rearward using
towel bar
注With one hand on towel bar pull up and slide the seat rearward with your other hand
-
Remove 40 seat from vehicle
注Recommend assistance, Do not support 40 seat by cushion pan, Support 40 seat by podium
-
Remove 3rd row seat cushion and
disconnect harness
注1x connector, Pull LH and RH release lever under 3rd row seat cushion to release seat cushion
-
Remove 3rd row RH seat cushion
bolster
注1x bolt, 13mm, 37 Nm, Slide RH cushion bolster towards front of vehicle to remove
-
Remove 3rd row LH seat cushion
bolster
注1x bolt, 13mm, 37 Nm, Slide LH seat cushion bolster towards front of vehicle to remove
-
Release clip securing 3rd row carpet
to LH support bracket
注1x clip
-
Make a slit in 3rd row carpet around
LH seat belt
注Cut a thin straight line on 3rd row carpet from seat belt opening to edge of carpet
-
Remove 3rd row carpet from under LH
trunk side trim
-
Release clip securing RH body harness
to body
-
Make a slit in 3rd row carpet around
RH seat belt
注Cut a thin straight line on 3rd row carpet from seat belt opening to edge of carpet
-
Remove 3rd row carpet from under RH
trunk side trim
-
Remove 3rd row carpet from vehicle
- Open the hood.
-
Remove the rear apron.
- Disconnect 12V/LV power. See 12V/低压电源（断开和连接）.
-
Disconnect the HVC logic connector and
install logic cap
注1x connector, 1x cap, Release locking tab then push the handle downward to release connector
-
Remove 3rd row NVH insulator
- Empty all pockets and remove all metal objects such as watches and jewelery.
-
Inspect the HV insulating gloves for
any damage.
-
Put on the HV insulating gloves and
leather over gloves.
-
Remove bolts securing ancillary bay
probe lid cover to ancillary bay cover
注2x bolts, EP10 5-Lobe, 6 Nm, Discard after removal
-
Remove ancillary bay probe lid cover
from ancillary bay cover
-
Verify no high voltage
注Make sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, Measure B+ to Ground, B- to Ground, B+ to B-, If voltage is greater than 10V, Pack contactors are not open or welded, Stop work and reach out to Service Engineering
-
Inspect ancillary bay probe lid cover
gasket then position onto the ancillary bay cover
注Confirm no visual damage present, Replace gasket if damage is found
-
Install the bolts securing ancillary
bay probe lid cover to ancillary bay cover
注2x bolts, EP10 5-Lobe, 6 Nm, Install new fasteners
- Remove HV insulating gloves
-
Release positive 12V output cover from
PCS cable
注1x cover
-
Remove nut securing positive 12V
output from PCS cable and move cable aside
注1x nut, 13mm, 15 Nm, Discard after removal
-
Remove fasteners securing ancillary
bay cover to high voltage controller (HVC)
注4x bolts, E10, 5 Nm + 30 degrees, Discard after removal, Newer vehicles may be equipped with 3x bolts
-
Put on HV insulating gloves and
leather over gloves.
警告Continue to wear the gloves until instructed to remove them.
-
Remove bolts securing ancillary bay
cover to HV battery
注18x bolts, E10 5-Lobe, 8 Nm, Use E10 5-Lobe socket without magnet, The fasteners are captive and will stay attached to the ancillary bay cover
-
Remove HVC logic cap
注1x cap
-
Remove ancillary bay cover from HV
battery
注Inspect the ancillary bay for any missing insulators, Install any missing insulators that are accessible before continuing to next step
安装
-
For Europe only: Check the ancillary bay cover that is being replaced for the
presence of a recycling warning label that includes a CE marking and manufacturer
information.
图 1. 1108781-BB-F shown, 1108781-SH-F similar 
- If the recycling warning label with CE marking and manufacturer information is not present on the ancillary bay cover being replaced, continue to the next step.
- If the recycling warning label with CE marking and manufacturer information is
present on the ancillary bay cover being replaced:
- Note the area where the recycling warning label is affixed on the ancillary bay cover being replaced.
- Clean the corresponding area on the new ancillary bay cover with an IPA wipe and allow 1 minute dry time.
- Install a new recycling label
with CE marking and Manufacturing Information (part number 1108781-BB-F or
1108781-SH-F) on the new ancillary bay cover.注For the correct part number, refer to the part number printed on the label that is attached to the ancillary bay cover being replaced.
-
Inspect ancillary bay walls for
damage
注Any dent or depression in the seal that causes it to not be flat will result in a leak, and cannot be reused, Any paint that comes off the ancillary bay wall, whether or not it sticks to the seal, will require enclosure leak test when reassembled, It can still be reused
-
Inspect ancillary bay cover seal to
confirm it has no visual damage
注Image up close for clarity, Delaminated and torn seals cannot be reused
-
Position the ancillary bay cover to HV
battery for installation
注Ensure all accessible insulators are present, wearing Electrical Protective Gloves is not necessary once all HV components are covered.
-
Install HVC logic cap
注1x cap
-
Install bolts securing ancillary bay
cover to HV battery
注18x bolts, E10 5-Lobe, 8 Nm, Use E10 5-Lobe socket without magnet, Fasteners are captive, Follow torque sequence per image
- Remove HV insulating gloves.
-
Install fasteners securing ancillary
bay cover to high voltage controller (HVC)
注4x bolts, E10, 5 Nm + 30 degrees, Install new bolts, Newer vehicles may be equipped with 3x bolts
-
Install positive 12V output from PCS
cable and torque nut securing it
警告确保正极输出电缆的位置正确，并且沿正确方向紧贴直流-直流直通件的塑料防旋转边缘。注1x nut, 13mm, 9 Nm, Install new nut, Mark the nut after torque, Make sure rubber boot is not pinched between cable terminal and pass through
-
Install positive 12V output cover to
PCS cable
注1x cover
-
Install 3rd row NVH insulator
-
Remove logic cap and connect the HVC
logic connector
注1x connector, 1x cap, Align connector then pull the handle to locking position get connector fully seated
-
Install 3rd row carpet into
vehicle
-
Install 3rd row carpet under RH trunk
side trim
-
Install clip securing RH body harness
to body
注1x clip
-
Install 3rd carpet under LH trunk side
trim
-
Install clip securing 3rd row carpet
to LH support bracket
注1x clip
- Connect 12V/LV power. See 12V/低压电源（断开和连接）.
-
Install 3rd row LH seat cushion
bolster
注1x bolt, 13mm, 37 Nm, Slide LH seat cushion bolster into seat frame assembly
-
Install 3rd row RH seat cushion
bolster
注1x bolt, 13mm, 37 Nm, Slide RH seat cushion bolster into seat frame assembly
-
Install 3rd row seat cushion and
connect harness
注1x connector, Secure 3rd row seat cushion into RH and LH latches
-
Install 40 seat into vehicle
注Recommend assistance, Do not support 40 seat by cushion pan, Support 40 seat by podium
-
Connect 40 seat frame connector to
body harness
注1x connector
-
Install bolts securing 40 seat podium
to vehicle hand tight
注2x patch bolts, 11mm, 37 Nm, Install new bolts, Torque at later step
-
Move 40 seat forward using towel
bar
注With one hand on towel bar pull up and slide the seat forward with your other hand
-
Install bolts securing 40 seat inner
and outer tracks to vehicle
注2x patch bolts, 11mm, 37 Nm, Install new bolts
-
Move 40 seat to original
position
-
Torque bolts securing 40 seat podium
to vehicle
注2x patch bolts, 11mm, 37 Nm
-
Install cabin carpet to 40 seat
-
Install 40 seat outboard track
cover
注1x clip
-
Install RH rear sill trim
注8x clips, Rear edge is mated with groove in trunk side trim, Install rear edge of RH rear sill trim into trunk side trim and work your way forward securing clips
-
Reseat RH rear door seal
注Seat pillar and sill trim tabs underneath seal
- Move the RH front seat to its original position.
-
Install 2nd row 60 seat assembly
注Recommend assistance
-
Connect logic connector at LH 60 seat
frame
注1x connector
-
Install fasteners securing 60 seat
frame to body
注5x patch bolts, 11mm, 37 Nm, Install new patch bolts, Bottom seat bolts located behind main carpet, Torque in sequence; Outboard front -> Both inboard rear -> Outboard rear -> Inboard front
-
Secure cabin carpet to 60 seat
注Strap velcro on
-
Move 60 seat to original
position
-
Install 60 seat outboard track
cover
注1x clip
-
Install center track cover to 2nd row
seats
注2x clip, Slide cover straight on to clip to 2nd row seat tracks
-
Install LH 7s Lower C-Pillar
Trim
注8x clips, Rear edge is mated with groove in trunk side trim, Release clips at the front of LH rear sill trim working your way back towards rear of sill trim
-
Reseat LH rear door seal
注Seat pillar and sill trim tabs underneath seal
- Move LH front seat to original position
- Raise all four windows
-
Close all four doors
注If 12V is powered up, Unlatch rear doors before closing