17/06/2024 21:24:29
闩锁销 - 交流 - 充电接口(中国)(拆卸和更换)
校正代码 44011132 0.84 注意:除非本程序中另有明确规定,否则上述校正代码和 FRT 反映的是执行本程序(包括关联程序)所需的所有工作。除非明确要求,否则请勿堆叠校正代码。注意:请参阅平均维修工时,深入了解 FRT 及其创建方式。要提供有关 FRT 值的反馈,请发送电子邮件至LaborTimeFeedback@tesla.com。注意:请参阅人员保护,确保在执行以下程序时穿戴适当的个人防护装备 (PPE)。
警告
尽管此程序已经过验证,但仍是一个草案。可能没有警告和注意事项。请遵守安全要求,处理或靠近高压系统和部件时,请谨慎操作。请将校正修理内容及反馈发送至ServiceDevelopment@teslamotors.com。
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Open all four doors.
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Lower all four windows.
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Move LH front seat forward.
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Move RH front seat forward.
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Open the hood.
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Remove the rear apron.
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Remove HEPA filter assembly.
注2x bolts, 10mm, 5 Nm, Pivot rearward edge up and past brake reservoir, Then lift up to clear frunk assembly
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Open charge port door.
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Open liftgate.
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Power off the vehicle using the touchscreen.
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Disconnect the LV battery connector and First Responder Loop.
- Empty all pockets and remove all metal objects such as watches and jewelery.
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Inspect the HV insulating gloves for any damage.
注确保高压绝缘手套未过期。有关某个地区的手套有效期信息,请参阅TN-15-92-003。
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Put on the HV insulating gloves and leather over gloves.
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Verify there is no high voltage present
at the charge port on the type 2 (AC charge inlet).
注Make sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, Be sure to place the positive test lead on the side of the HV pin just past the plastic protective covers Measure the the voltage between B+ (the four dead front pins) to B- (rear left door striker as a ground for the isolation check), If voltage is greater than 10V, pack contactors are not open or welded, Stop work and reach out to Service Engineering.
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Verify there is no high voltage present
at the charge port on the Combo 2 (DC charge inlet).
注Make sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, Be sure to place the positive test lead on the side of the HV pin just past the plastic protective covers Measure the voltage between B+ (the two dead front pins) to B- (rear left door striker as a ground for the isolation check), If voltage is greater than 10V, pack contactors are not open or welded, Stop work and reach out to Service Engineering.
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Remove HV insulating gloves.
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Remove 2nd row seat cushion.
注1x connector, Lift front edge of seat cushion upward to release foam from frame
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Partially remove LH rear door
seal.
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Remove LH Lower C-Pillar trim.
注5x clips, Rear edge is mated with groove in trunk side trim, Release clips at front of LH Lower C-Pillar trim working your way back towards rear of sill trim, trim part may slightly differ, by vehicle build location,Clip position should not be adjusted after bracket is removed or will result in bracket not seating properly later.
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Remove rear load floor.
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Remove front load floor.
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Remove trunk sill trim.
注4x clips
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Remove LH load floor bracket.
注2x tabs, 2x clips, Clip position should not be adjusted after bracket is removed or will result in bracket not seating properly later.
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Remove LH trunk side trim.
注2x connectors, 1x push clip, 8x clips, 7x tabs, guide front clip stanchions around LH C-pillar, trim part may slightly differ by vehicle build location, and the number of clips may also varyt
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Remove LH trunk side trim.
注2x connectors, 1x push clip, 8x clips, 7x tabs, guide front clip stanchions around LH C-pillar, trim part may slightly differ by vehicle build location, and the number of clips may also vary.
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Remove LH trunk side trim.
注1x push clip, 5x clips, Release remaining clips and guide front clip stanchions around LH C-pillar.
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Remove LH upper C-pillar trim.
注6x clips, Guide front upper corner groove out from headliner and place trim aside.
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Remove LH C-pillar bracket.
注3x clips, 1x manual release cable, 1x harness clip
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Release connectors from chargeport
assembly.
注3x connectors, Fully remove white locking tab before disconnecting. Pull red locking tab to release lock, pull again to release from connector.
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Remove charge port safety cap.
注2x tabs
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Remove fasteners securing charge port
busbar to charge port and remove busbar leads from studs.
注2x nuts, 10mm, 9 Nm, Nuts have captured washers.
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Release AC 3 phase connector from
chargeport assembly.
注1x connector, Release locking tab upward.
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Remove charge port assembly.
注3x bolts, 10mm, 9 Nm
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Pull and hold the manual release cable
to release the actuator.
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Remove actuator screws from charge port
assembly.
注2x screws, T20, 3.3 Nm, Newer vehicle is equipped with T20 tamper proo
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Remove actuator from charge port
assembly.
注Turn over 30 degrees and take out the actuator.
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Remove DC charge port latch stick o-ring
from charge port assembly.
注1x o-ring, Discard after removal
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Remove AC charge port latch stick from
actuator.
注Rotate to release
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Lubricate AC latch stick and
o-ring.
注1x o-ring, Apply efficient amount of lubricant to latch stick and o-ring.
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Install AC latch stick to
actuator.
注Rotate to install
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Install DC latch stick o-ring to charge
port assembly.
注Do not damage o-ring
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Position actuator to charge port
assembly.
注Gently push actuator, Make sure there is no gap between actuator and charge port.
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Install screws securing actuator to
charge port assembly.
注2x screws, T20, 3.3 Nm, Newer vehicle is equipped with T20 tamper proo
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Install charge port assembly.
注3x bolts, 10mm, 9 Nm
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Install AC 3 phase connector to charge
port assembly.
注1x connector, Slide downward to engage
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Inspect HV insulating gloves.
注确保高压绝缘手套未过期。有关某个地区的手套有效期信息,请参阅TN-15-92-003。
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Put on HV insulating gloves and leather
over gloves.
注Make sure to wear Electrical Protective Gloves any time Hioki tester is used.
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Clean charge port busbar contact surface of residual Penetrox
注1x connector, Allow 1 minute dry time
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Apply Penetrox to backside of busbar
leads.
注Apply 2 drops of Penetrox A-13 about 5mm in diameter to either side of the hole on both leads, Spread evenly to verify the contact surface is fully covered
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Install charge port busbar leads to
charge port assembly.
注2x nuts, 10mm, 9 Nm, Nuts have captured washers, If excessive force is required to seat busbars, they may have been bent. Inspect for damage and replace if necessary.
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Perform Hioki resistance test at each HV
joint from HV busbar lead to charge port stud.
注2x HV joints, The acceptable resistance is between 0.050 mΩ (50 μΩ) and 0.270 mΩ (270 μΩ).If the resistance is greater than 0.270 mΩ (270 μΩ), there is too much resistance in the High Voltage joint. Remove the fastener, clean areas with isopropyl alcohol, install fastener back and test again.If the resistance is lower than 0.050 mΩ (50 μΩ), reposition the probes and measure again.If the resistance is repeatedly between 0.00 mΩ and 0.050 mΩ (50 μΩ), hioki test passed, proceed to next step.
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Remove HV insulating gloves.
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Install charge port safety cap.
注2x tabs
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Install logic connectors to charge port
assembly.
注3x connectors, 1x red locking tab, 2x white locking tab
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Install LH C-pillar bracket.
注3x clips, 1x manual release cable, 1x harness clip
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Install LH upper C-pillar trim.
注6x clips, Guide front upper corner groove under headliner, Insert guide tab to headliner behind quarter glass, Seat trunk seal to edge of trim.
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Install LH trunk side trim.
注2x connectors, 1x push clip, 8x clips, 7x tabs, guide front clip stanchions around LH C-pillar, trim part may slightly differ, by vehicle build location
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Install LH trunk side trim.
注2x connectors, 1x push clip, 8x clips, 7x tabs, guide front clip stanchions around LH C-pillar, trim part may slightly differ, by vehicle build location
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Install LH trunk pocket bracket.
注1x push clip, 5x alignment tabs
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Install LH load floor bracket.
注3x tabs, 2x clips, Confirm each installation with push-pull test, Clip position should not be adjusted after bracket is removed or will result in bracket not seating properly, if clip position is changed or push-pull action shows bracket not secure, remove clip from tab and seat clip into doghouse on bracket and reinstall
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Install trunk sill trim.
注4x clips, Seat seal around edge of trim
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Install front load floor.
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Install rear load floor.
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Install LH Lower C-Pillar trim.
注5x clips, Rear edge is mated with groove in trunk side trim, Install rear edge of LH Lower C-Pillar trim into trunk side trim and work your way forward securing clips, trim part may slightly differ, by vehicle build location, Confirm each installation with push-pull test, Clip position should not be adjusted after bracket is removed or will result in bracket not seating properly, if clip position is changed or push-pull action shows bracket not secure, remove clip from tab and seat clip into doghouse on bracket and reinstall
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Reseat LH rear door seal.
注Seat pillar and sill trim tabs underneath seal
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Install 2nd row seat cushion.
注1x connector, Slide rear cushion rearward then align foam with seat rail, Make sure cushion is fully seated with push & pull test
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Connect the First Responder Loop and LV battery connector.
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Install HEPA filter assembly.
注2x bolts, 10mm, 5 Nm, Pivot forward edge down past frunk assembly, Then carefully move rear edge past brake reservoir and into position, Gently press on RH side of filter to seat seal onto duct, Rework requires new bolts
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Install the rear apron.
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Close liftgate.
- Move the RH front seat to its original position.
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Move LH front seat to original
position.
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Verify operation of charging
system.
注Confirm that AC and DC charging are ok.
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Close the hood.
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Raise all four windows.
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Close all four doors.
注If LV is powered up, Unlatch rear doors before closing.