校正代码 18300192 1.92 注意：除非本程序中另有明确规定，否则上述校正代码和 FRT 反映的是执行本程序（包括关联程序）所需的所有工作。除非明确要求，否则请勿堆叠校正代码。注意：请参阅平均维修工时，深入了解 FRT 及其创建方式。要提供有关 FRT 值的反馈，请发送电子邮件至LaborTimeFeedback@tesla.com。注意：请参阅人员保护，确保在执行以下程序时穿戴适当的个人防护装备 (PPE)。

1. Raise and support vehicle
   注

   Ensure vehicle is not charging, Remove charging cable if it's plugged in, Note the MYSP lifting points are more narrow than the MY

   

   

   

   

2. Open all four doors
3. Lower all four windows
4. Connect to vehicle using Toolbox 3.0
   注

   Vehicle connection is integrated into drivers footwell cover, Open Toolbox 3 website and establish connection to the vehicle. https://toolbox.teslamotors.com, Select connection status icon at top right corner, and select connect locally (icon will turn green when vehicle is connected)If RJ45 ethernet diagnostic connector present connect directly from laptop using an RJ45 Ethernet cable

   

   

   

5. Select ‘Actions/Autodiag’ tab and search for ‘Fill Drain’

   

6. Select ‘PROC_VCFRONT_X_THERMAL-FILL-DRAINvia Toolbox: (link)’, click ‘Run’, and allow routine to complete
   注

   This will ensure the octovalve is in the Series position, Coolant pumps will also be disabled, Once run is selected routine is in progress despite the prompt with loading circle, Routine will time out after several hours and return valves to parallel position if unattended, Select 'X' at top right of window to close once complete

   

   

   

7. Remove laptop from vehicle
   注

   Do not close Toolbox 3.0, we will need to resume later

   

8. Move LH front seat forward

   

9. Move RH front seat forward

   

10. Remove 2nd row seat cushion
    注

    1x connector, Lift front edge of seat cushion upward to release foam from frame

    

    

    

11. Open hood

    

    

    

12. Remove rear apron
    注

    14x clips

    

    

13. Power off vehicle from center display
    注

    Via Controls > Safety > Power Off, Select Power Off button at warning dialogue box

    

    

14. Disconnect 12V negative terminal and first responders loop
    注

    1x nut, 10mm, 6 Nm, 1x connector, Ensure vehicle is in park, climate control system is off, and vehicle is not charging before disconnecting 12V, Negative terminal should be disconnected before FRL, Allow 2 minutes for all electrical circuits to fully discharge

    

    

15. Remove all items from pockets and ensure not wearing metal items

    

    

16. Inspect HV insulating gloves
    注

    Check gloves for damage prior to use, Refer to service document TN-15-92-003 R1, for information on inspecting HV gloves. https://service.teslamotors.com/protected-doc/ServiceBulletins/External/TN/TN-15-92-003_High_Voltage_Awareness_Care_Points_R4.pdf

    

17. Put on HV insulating gloves and leather over gloves
    注

    Make sure to wear Electrical Protective Gloves any time Hioki tester is used

    

18. Remove bolts securing ancillary bay probe lid cover to ancillary bay cover
    注

    2x bolts, EP10 5-Lobe, 6 Nm, Discard after removal

    

19. Remove ancillary bay probe lid cover from ancillary bay cover

    

20. Verify no high voltage
    注

    Make sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, Measure B+ to Ground, B- to Ground, B+ to B-, If voltage is greater than 10V, Pack contactors are not open or welded, Stop work and reach out to Service Engineering

    

    

    

    

21. Inspect ancillary bay probe lid cover gasket then position onto the ancillary bay cover
    注

    Confirm no visual damage present, Replace gasket if damage is found

    

    

22. Install the bolts securing ancillary bay probe lid cover to ancillary bay cover
    注

    2x bolts, EP10 5-Lobe, 6 Nm, Install new fasteners

    

23. Remove HV insulating gloves

    

24. Remove LH rear wheel cap
    注

    1x cap, Use both hands to gently pull the wheel cap to release the clips, Wheels may be equipped with center caps

    

25. Loosen LH rear wheel
    注

    5x nuts, 21mm, 175 Nm

    

26. Close all four doors
    注

    Unlatch rear doors at later step

    

27. Raise vehicle partially and lower lift onto locks
    注

    Set vehicle to a comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side

    

    

28. Remove LH rear wheel
    注

    5x nuts, 21mm, 175 Nm

    

29. Remove clips securing RH rear wheel liner to rear fascia assembly
    注

    3x push clips

    

    

30. Remove clips securing LH rear wheel liner to rear fascia assembly
    注

    3x push clips

    

    

31. Raise vehicle fully and lower lift onto locks
    注

    Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side

    

    

32. Remove mid aero shield
    注

    11x bolts, 10mm, 5 Nm, Fasteners may vary, MYSP will have one less bolt and an extra clip

    

33. Remove bolts securing rear diffuser to body
    注

    9x bolts, 10mm, 4 Nm

    

34. Remove clips securing rear diffuser to body and remove from vehicle
    注

    6x push clips

    

35. Remove LH rear suspension cover
    注

    1x bolt, 10mm, 6 Nm, 2x tabs

    

36. Remove RH rear suspension cover
    注

    1x bolt, 10mm, 6 Nm, 2x tabs

    

37. Disconnect RH side 12V subframe harness connector
    注

    1x connector, Release locking tab

    

38. Remove RH side 12V subframe harness clip from body
    注

    1x clip

    

39. Disconnect LH side 12V subframe harness connector
    注

    1x connector, Release locking tab

    

40. Remove LH side 12V subframe harness clip from body
    注

    1x clip

    

41. Remove nut securing RDU ground strap to vehicle
    注

    1x nut, 10mm, 10 Nm

    

42. Remove nut securing LH rear stabilizer bar end link to stabilizer bar
    注

    1x nyloc nut, 15mm, 55 Nm, Break nut loose then counter-hold ball joint with 5mm hex, Discard after removal

    

43. Remove stabilizer bar from LH rear end link
    注

    May need to move the stabilizer bar up/down to get the correct angle to remove end link, Use a pry bar as needed for assistance

    

44. Remove nut securing RH rear stabilizer bar end link to stabilizer bar
    注

    1x nyloc nut, 15mm, 55 Nm, Break nut loose then counter-hold ball joint with 5mm hex, Discard after removal

    

45. Remove stabilizer bar from RH rear end link
    注

    May need to move the stabilizer bar up/down to get the correct angle to remove end link, Use a pry bar as needed for assistance

    

46. Position support stand to support front portion of rear subframe

    

47. Remove bolts securing stabilizer bar to subframe
    注

    4x patch bolts, 11mm, 30 Nm, Discard after removal

    

48. Lower support stand and remove stabilizer bar from vehicle

    

49. Remove support stand from under vehicle

    

50. Release clips securing coolant hoses to LH shear plate
    注

    2x fir tree clips

    

51. Release LH side hose clip from rear battery skid plate
    注

    2x clips, Clip quantity may vary on older vehicles

    

52. Release RH side hose clips from rear battery skid plate
    注

    2x fir tree clips

    

53. Release clips securing coolant hoses to RH shear plate
    注

    2x fir tree clips

    

54. Position coolant drain container underneath LH RDU area
    注

    Position neck to catch all coolant loss

    

55. Disconnect RDU inverter inlet hose from fluid coupling
    注

    1x spring clip, 2x plugs, Plug ends as needed

    

56. Remove coolant drain container from underneath vehicle

    

57. Release RDU inverter inlet tube from RDU HV cable harness
    注

    1x fir tree clip

    

58. Remove bolt securing RDU HV cable bracket to RDU
    注

    1x bolt, 10mm, 6 Nm

    

59. Disconnect RDU HV cable from RDU
    注

    1x connector, Red locking tab

    

60. Perform RDU diode test
    注

    Verify RDU HV cable is disconnected from HV battery. Use a multimeter in diode mode, with the positive DMM probe to B- of the inverter and the negative probe to B+. Pin #1 on HV cables is B- and Pin #2 is B+. MOSFET acceptable diode reading:1.0 - 2.0 V. IGBT acceptable diode reading 0.45 - 2 V (if you get OL or > 2V for a reading you most likely have the probes installed the wrong way around)

    

    

    

61. Release RDU logic connection
    注

    1x connector, Do not get coolant ingress into this connector, Move aside as needed

    

62. Release RDU logic connection clip
    注

    1x clip

    

63. Place subframe lifting tool into position underneath rear subframe

    

64. Connect air supply to subframe lifting tool

    

65. Raise subframe lifting tool to support rear subframe
    注

    3x straps, Attach metal hooks at the end of straps to rings on subframe lifting tool and pull straps until secure, Lower the vehicle if necessary, Recommend assistance

    

    

    

    

66. Remove smaller fasteners for LH shear plate
    注

    2x bolts, 13mm, 35 Nm for non-Structural Pack vehicles, 62 Nm for Structural Pack vehicles.

    

67. Remove large bolt securing LH shear plate and subframe to body and remove shear plate
    注

    1x bolt, 21mm, 130 Nm

    

68. Install LH front extension bolt securing subframe to body
    注

    1x bolt, 21mm, 10 Nm, During lowering and raising the sub frame, the adjusting nut and the other three nuts should be kept at the same height as possible

    

69. Remove smaller fasteners for RH shear plate
    注

    2x bolts, 13mm, 35 Nm for non-Structural Pack vehicles, 62 Nm for Structural Pack vehicles.

    

70. Remove large bolt securing RH shear plate and subframe to body and remove shear plate
    注

    1x bolt, 21mm, 130 Nm

    

71. Install RH front extension bolt securing subframe to body
    注

    1x bolt, 21mm, 10 Nm, During lowering and raising the sub frame, the adjusting nut and the other three nuts should be kept at the same height as possible

    

72. Remove LH rear bolt securing subframe to body
    注

    1x bolt, 21mm, 165 Nm

    

    

73. Install LH rear extension bolt securing subframe to body
    注

    1x bolt, 21mm, 10 Nm, During lowering and raising the sub frame, the adjusting nut and the other three nuts should be kept at the same height as possible

    

74. Remove RH rear bolt securing subframe to body
    注

    1x bolt, 21mm, 165 Nm

    

    

75. Install RH rear extension bolt securing subframe to body
    注

    1x bolt, 21mm, 10 Nm, During lowering and raising the sub frame, the adjusting nut and the other three nuts should be kept at the same height as possible

    

76. Partially lower the subframe and rear drive unit assembly from the vehicle
    注

    Use caution while lowering subframe to avoid damage to surrounding components, The descending height is about 13cm

    

    

77. Release clip securing inverter to cooler hose to inverter and remove hose
    注

    1x spring clip

    

78. Release clips securing inverter coolant hose
    注

    4x clips

    

79. Release RDU inverter coolant hose from heat exchanger and remove hose
    注

    1x spring clip

    

    

80. Secure inverter to cooler hose to cooler
    注

    1x spring clip, Perform push-pull-push test to make sure hose is fully seated

    

    

81. Secure clips holding inverter to coolant hose to RDU
    注

    4x clips

    

82. Secure inverter to cooler hose to inverter
    注

    1x spring clip, Perform push-pull-push test to make sure hose is fully seated

    

83. Raise drive unit and subframe into position
    注

    Use caution to not damage components while raising subframe

    

84. Remove the RH rear extension bolt from the body
    注

    1x bolt, 21mm, 10 Nm, Remove with ratchet wrench

    

85. Install RH rear bolt securing rear subframe to body hand tight
    注

    1x bolt, 21mm, 165 Nm, Torque at later step

    

    

86. Remove the LH rear extension bolt from the body
    注

    1x bolt, 21mm, 10 Nm, Remove with ratchet wrench

    

87. Install LH rear bolt securing rear subframe to body hand tight
    注

    1x bolt, 21mm, 165 Nm, Torque at later step

    

    

88. Remove the LH front extension bolt from the body
    注

    1x bolt, 21mm, 10 Nm, Remove with ratchet wrench

    

89. Install bolt and shear plate to LH side of rear subframe hand tight
    注

    1x bolt, 21mm, 130 Nm, Torque at later step

    

90. Install bolts securing LH rear shear plate to body hand tight
    注

    2x bolts, 13mm, 35 Nm for non-Structural Pack vehicles, 62 Nm for Structural Pack vehicles. Torque at later step.

    

91. Remove the RH front extension bolt from the body
    注

    1x bolt, 21mm, 10 Nm, Remove with ratchet wrench

    

92. Install bolt and shear plate to RH side of rear subframe hand tight
    注

    1x bolt, 21mm, 130 Nm, Torque at later step

    

93. Install bolts securing RH shear plate to HV battery hand tight
    注

    2x bolts, 13mm, 35 Nm for non-Structural Pack vehicles, 62 Nm for Structural Pack vehicles. Torque at later step.

    

94. Torque bolts securing shear plates to vehicle
    注

    4x bolts, 13mm, 35 Nm for non-Structural Pack vehicles, 62 Nm for Structural Pack vehicles.

    

    

95. Torque bolt securing subframe and LH rear shear plate to body
    注

    1x bolt, 21mm, 130 Nm, Mark bolt after torque

    

    

96. Torque bolt securing subframe and RH rear shear plate to body
    注

    1x bolt, 21mm, 130 Nm

    

97. Torque bolt securing RH rear of subframe to body
    注

    1x rear bolt, 21mm, 165 Nm, Mark bolt after torque

    

    

98. Torque bolt securing LH rear of subframe to body
    注

    1x rear bolt, 21mm, 165 Nm, Mark bolt after torque

    

    

99. Install clips securing coolant hoses to RH shear plate
    注

    2x fir tree clips

    

100. Install clips securing coolant hoses to LH shear plate
     注

     2x fir tree clips

     

101. Lower rear subframe lifting tool from vehicle
     注

     Verify yellow safety straps are removed from subframe

     

     

     

     

102. Disconnect air supply from subframe lifting tool

     

103. Remove subframe lifting tool from underneath vehicle

     

104. Secure RDU logic connection clip
     注

     1x clip

     

105. Secure RDU logic connector
     注

     1x connector, Verify there is no coolant ingress in connector

     

106. Connect RDU HV cable to RDU
     注

     1x connector, Install HV connector lever lock to RDU HV cable connector, Align connector to RDU then remove HV connector lever lock before fully latch connector, Use one hand to support the connector while other latching locking tab, Once installed, verify that the latch is not damaged and fully secured in the latched position

     

     

     

     

107. Install bolt securing RDU HV cable bracket to RDU
     注

     1x bolt, 10mm, 6 Nm

     

108. Remove hose plugs and connect coolant inlet hose to rear drive unit
     注

     1x spring clip, Let coolant drain from hose before install, Perform push-pull-push test to make sure hose is fully seated

     

109. Secure RDU inverter inlet hose clip onto HV cable
     注

     1x fir tree clip

     

110. Install RH side hose clips to rear battery skid plate
     注

     2x fir tree clips

     

111. Install LH side hose clip to HV battery rear skid plate enclosure
     注

     2x clips, Clip quantity may vary on older vehicles

     

112. Place stabilizer bar into position for installation and raise stand to support stabilizer bar

     

113. Install bolts securing stabilizer bar to subframe
     注

     4x patch bolts, 11mm, 30 Nm, Install new patch bolts

     

114. Position LH rear end link into stabilizer bar
     注

     Adjust the end link to align with stabilizer bar, Also may need to move the stabilizer bar up/down to get the correct angle to install end link

     

115. Install nut securing LH rear end link to stabilizer bar
     注

     1x nyloc nut, 15mm, 55 Nm, Counter-hold ball joint with 5mm hex, Install new nyloc nut, Mark bolt after torque

     

116. Position RH rear end link into stabilizer bar
     注

     Adjust the end link to align with stabilizer bar, Also may need to move the stabilizer bar up/down to get the correct angle to install end link

     

117. Install nut securing RH rear end link to stabilizer bar
     注

     1x nyloc nut, 15mm, 55 Nm, Counter-hold ball joint with 5mm hex, Install new nyloc nut, Mark bolt after torque

     

118. Torque nut securing RH rear stabilizer bar end link to stabilizer bar
     注

     1x nyloc nut, 15mm, 55 Nm, Mark bolt after torque

     

119. Remove support stand from under vehicle

     

120. Install the RDU ground strap to body
     注

     1x bolt, 10mm, 10 Nm

     

121. Install LH side 12V subframe harness clip to body
     注

     1x clip

     

122. Connect LH side 12V subframe harness connector
     注

     1x connector, Engage locking tab

     

123. Install RH side 12V subframe harness clip to body
     注

     1x clip

     

124. Connect RH side 12V subframe harness connector
     注

     1x connector, Engage locking tab

     

125. Install rear diffuser to rear fascia assembly and secure clips to body
     注

     6x clips

     

126. Apply Loctite 222 onto rear diffuser bolts and install bolts securing rear diffuser to body
     注

     9x bolts, 10mm, 4 Nm

     

     

127. Lower vehicle partially and set onto locks
     注

     Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height

     

     

128. Install LH rear wheel
     注

     5x nuts, 21mm, 175 Nm, Start lug nuts by hand before using power tool

     

129. Lower vehicle until tires are touching the ground
     注

     Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered

     

     

     

130. Torque LH rear wheel
     注

     5x nuts, 21mm, 175 Nm

     

131. Install LH rear wheel cap
     注

     1x cap, Align valve stem with wheel cap cavity

     

132. Open all four doors
     注

     Latch rear doors to prevent accidental closure

     

133. Remove coolant bottle cap

     

134. Inspect coolant level and top off as necessary
     注

     Ensure coolant is filled using G-48 coolant

     

135. Connect first responder loop and 12V negative terminal
     注

     1x nut, 10mm, 6 Nm, 1x connector, Engage locking tab, Connect FRL first before connecting 12V to avoid damage to car computer

     

     

136. Install 2nd row seat cushion
     注

     1x connector, Slide rear cushion rearward then align foam with seat rail, Make sure cushion is fully seated with push & pull test

     

     

     

137. Move RH front seat to original position

     

138. Move LH front seat to original position

     

139. Connect to vehicle using Toolbox 3.0
     注

     Vehicle connection is integrated into drivers footwell cover, Open Toolbox 3 website and establish connection to the vehicle. https://toolbox.teslamotors.com, Select connection status icon at top right corner, and select connect locally (icon will turn green when vehicle is connected)If RJ45 ethernet diagnostic connector present connect directly from laptop using an RJ45 Ethernet cable

     

     

     

140. Select ‘Actions/Autodiag’ tab and search for ‘ Purge'

     

141. Select ‘TEST_VCFRONT_X_THERMAL-COOLANT-AIR-PURGEvia Toolbox: (link)via Service Mode:
     • Thermal ➜ Actions ➜ Coolant Purge Stop or Coolant Purge Start
     • Thermal ➜ Coolant System ➜ Coolant Purge Start
     via Service Mode Plus:
     • Drive Inverter ➜ Front Drive Inverter Replacement ➜ Coolant Air Purge
     • Drive Inverter ➜ Rear Drive Inverter Replacement ➜ Coolant Air Purge
     • Drive Inverter ➜ Rear Left Drive Inverter Replacement ➜ Coolant Air Purge
     • Drive Inverter ➜ Rear Right Drive Inverter Replacement ➜ Coolant Air Purge
     • Drive Unit ➜ Front Drive Unit Replacement ➜ Coolant Air Purge
     • Drive Unit ➜ Rear Drive Unit Replacement ➜ Coolant Air Purge
     ’, click ‘Run’, and allow routine to complete
     注

     Make sure vehicle is not in drive state, Plan is still running despite the stop message, Coolant pumps will be audible, Test lasts approximately 10 mins, Speeds can be monitored in garage under PT Thermal tab, Idle speed = ~1500 RPM, Test will vary speeds from 3500-6500 RPM and actuate valve between SERIES and PARALLEL, Putting vehicle into drive state will stop this routine, If speeds hover at 7000 RPM, that means the pumps are air locked, perform vacuum fill again, Continue to add coolant and purge until the coolant level reaches between the NOM and MAX Lines on the bottle, Select ‘X’ at top right of window to close once complete

     

     

     

142. Remove HSD or RJ45 cable from Ethernet port to disconnect Toolbox 3.0 from vehicle

     

     

143. Inspect coolant level and top off as necessary
     注

     Ensure coolant is filled using G-48 coolant

     

144. Install coolant bottle cap

     

145. Install rear apron
     注

     14x clips, Hold rear wall of frunk to keep from flexing while engaging front clips

     

     

146. Close hood

     

     

147. Raise all four windows
148. Close all four doors
     注

     If 12V is powered up, Unlatch rear doors before closing
149. Remove vehicle from lift
     注

     Lower rack arms fully and remove from under vehicle

     

150. 请参阅“定位要求”表，确定是否需要进行电动助力转向 (EPAS) 定位检查 (EC) 或四轮定位检查 (AC)。如果已执行，请作为一项单独的工项添加定位检查/调整。请参阅定位要求 - 悬架。