2026-08-09

线束 - 主前(非结构化电池组)(右侧驾驶)(拆卸和更换)

校正代码 17100712 3.00 注意:除非本程序中另有明确规定,否则上文所列校正代码及相关 FRT 反映的是执行本程序(包括关联程序)所需的所有工作。除非明确要求,否则请勿堆叠校正代码。 注意:请参阅平均维修工时,深入了解 FRT 及其创建方式。 注意:请参阅人员保护,确保在执行以下程序时穿戴适当的个人防护装备 (PPE)。注意:请参阅人体工程学注意事项查看安全健康的作业规程。

  • 2025-12-29: Added step to open glovebox near beginning of procedure.
  • 2024-03-22: Added a Note to make sure the first responder loop is disconnected prior to the installation of the new main front harness.
警告
本程序为“草案”。虽已通过验证,但可能仍有“警告”和“注意”事项缺失。请遵守安全要求,处理或靠近高压系统和部件时,请谨慎操作。
  1. Open both front doors.
  2. Lower both front windows.
  3. Move both front seats backward.
  4. Open the glove box.
  5. Chock LH rear wheel
  6. Place vehicle into tow mode
    注
    Via Controls > Service > ''Towing''
  7. Remove the 12 V battery from the vehicle. See 12V/低压电池(拆卸和更换).
  8. Release washer hose from washer tank neck
    注
    5x anchors
  9. Remove washer tank neck from washer tank
    注
    1x O-ring, Pull straight out
  10. Remove RH wiper arm nut cover
    注
    1x cover
  11. Remove the nut securing the RH wiper arm to wiper module
    注
    1x nut, 15mm, 25 Nm
  12. Disconnect washer hose from RH wiper arm to Y-tube fitting and release washer hose clip
    注
    1x clip, 1x hose
  13. Remove the RH wiper arm and hose assembly from vehicle
  14. Remove LH wiper arm nut cover
    注
    1x cover
  15. Remove the nut securing the LH wiper arm to wiper module
    注
    1x nut, 15mm, 25 Nm
  16. Disconnect washer hose from LH wiper arm to Y-tube fitting and release washer hose clip
    注
    1x clip, 1x hose
  17. Remove the LH wiper arm and hose assembly from vehicle
  18. Disconnect washer hose from washer pump to Y-tube fitting and release washer hose clip
    注
    2x clip, 1x hose
  19. Remove cowl screen retaining clips
    注
    2x push clips
  20. Release the cowl clips at the center bracket
    注
    2x retaining clips
  21. Remove cowl screen from vehicle
    注
    2x clips, Release the corners of the cowl by pulling away from the body then lift the cowl off of the windshield
  22. Remove fresh air intake duct
    注
    1x bolt, 10mm, 4 Nm, 2x clips, 1x pin, Remove bolt, Gently pry pin out from thermal beam, then remove from bulkhead studs
  23. Remove the bolts securing wiper module
    注
    2x bolts, 10mm, 7 Nm
  24. Remove wiper module from anchor bracket
    注
    1x rubber anchor, Carefully pull wiper assembly forward to disengage rubber anchor from under windshield bracket
  25. Disconnect wiper module harness
    注
    1x connector, Rotate wiper assembly to expose under side
  26. Remove wiper module from vehicle
  27. Disconnect harness connector for windshield heater and release clip
    注
    1x connector, 1x clip,Release locking tab
  28. Secure the windshield harness out of the way to avoid damage
    注
    Secure using tape
  29. Disconnect washer pump harness clip
    注
    1x fir clip
  30. Remove bolts securing washer tank
    注
    1x bolt, 10mm, 3 Nm, 1x nut, 10mm, 3 Nm
  31. Unplug washer tank level sensor
    注
    1x connector
  32. Disconnect washer tank pump connector
    注
    1x connector
  33. Remove washer assembly
    注
    Drain washer fluid once removed
  34. Release 12V positive cable clip from front controller
    注
    1x clip
  35. Disconnect the supermanifold harness from the front LV controller
    注
    1x connector, 1x clip
  36. Remove bolts securing front LV controller shield assembly and remove from vehicle
    注
    2x bolts, 10mm, 8.5 Nm
  37. Disconnect remaining connectors on front LV controller
    注
    5x connectors, Release locking tabs first if equipped
  38. Release harness guide from front LV controller
    注
    2x patch bolts, 8mm, 6 Nm, 1x temp set clip, Discard bolts after removal, Remove bolts first, then pivot harness guide slightly forward and up to remove temp set clip from front harness
  39. Remove bolts securing front LV controller
    注
    3x bolts, 10mm, 10 Nm
  40. Remove front controller upper ground strap from body
    注
    1x bolt, 10mm, 10 Nm
  41. Remove the front LV controller from vehicle
    注
    Push harness connectors down to provide space, Gently pry bottom of controller out of BIW temp set holes, Then swing controller forward and up to release from top temp set
  42. Place absorbent material below car computer coolant hose connection points to collect any spilled coolant
  43. Release coolant hoses from car computer
    注
    2x spring clips
  44. Install plugs to car computer coolant hoses
    注
    2x plugs, Do not need to engage spring clips
  45. Install coolant plugs into coolant outlets of car computer that is being removed from vehicle
  46. Remove nuts securing car computer to bulkhead
    注
    6x nyloc nuts, 7.1 Nm, Discard nuts after removal
  47. Remove RH IP end cap
    注
    3x clips
  48. Remove RH mid A-pillar assembly
    注
    1x clip, 1x tab, Release the upper clip then pull mid A-pillar upward to remove
  49. Remove RH air wave bezel cap from main decor assembly
    注
    2x clips
  50. Remove clip securing RH lower A-pillar trim
    注
    1x push clip
  51. Remove RH lower A-pillar trim
    注
    6x clips, 2 guide tabs, Pull rear of lower A-pillar upward to release clip then pull rearward to release trim panel
  52. Remove RH front floormat
  53. Remove RH console side panel carpet
    注
    12x clips, 2x locating pins, Use trim tool starting at top edge to release upper clips, Pull bottom to release remaining clips, Use caution and pull panel straight away from console, if panel is peeled off it could be damaged
  54. Release RH footwell cover
    注
    1x push clip, 1x screw, T20, 2.5 Nm
  55. Remove connectors from RH footwell cover and remove from vehicle
    注
    1x Ethernet connector, 1x puddle light connector
  56. Remove clip securing RH front cabin carpet to body
    注
    1x clip
  57. Fold RH front cabin carpet rearward
    注
    Newer Vins may be equipped with additional foam installed below carpet
  58. Disconnect J6 frunk connector
    注
    1x connector
  59. Disconnect J1 power connector
    注
    1x connector, Release lock then remove
  60. Release black connector from right body controller and disconnect
    注
    1x connector, 1x clip
  61. Disconnect 12V connector from vehicle
    注
    1x connector, Slide red locking tab up to unlock
  62. Release DCDC cable from RH controller
    注
    1x clip
  63. Push the RH side of the front harness through the bulkhead
    注
    Ensure that the RH harness is drawn without resistance
  64. Remove LH IP end cap
    注
    3x clips
  65. Remove LH mid A-pillar assembly
    注
    1x clip, 1x tab, Release the upper clip then pull mid A-pillar upward to remove
  66. Remove LH air wave bezel cap from main decor assembly
    注
    2x clips
  67. Remove main decor assembly
    注
    8x clips, 6x magic tapes, Replace securing clips as needed
  68. Remove clip securing LH lower A-pillar trim
    注
    1x push clip
  69. Remove LH lower A-pillar trim
    注
    1x clip, 2 guide tabs, Pull rear of lower A-pillar upward to release clip then pull rearward to release front tabs from carpet
  70. Remove LH front floormat
  71. Remove clips securing LH footwell assembly
    注
    3x push clips
  72. Disconnect LH footwell assembly connectors and remove from vehicle
    注
    2x connectors
  73. Remove fasteners securing passenger knee air bag to vehicle
    注
    2x screws, T20, 2 Nm, 1x push clip, 4x patch bolts, E10, 8 Nm, Discard patch bolts after removal, Support the knee air bag while lowering, The connector / harness length is very short
  74. Remove passenger knee air bag
    注
    1x connector, Release locking tab, Then release squib from air bag, Support air bag while disconnecting, Connector release may vary
  75. Remove screws securing glove box assembly to IP carrier
    注
    6x screws, T20, 2.3 Nm
  76. Disconnect glove box assembly connectors
    注
    3x connectors
  77. Disconnect glove box USB cable from car computer
    注
    1x connector, Depress latch on top of USB cable to release internal latches, then release from car computer. Connector count may vary depending from config
  78. Remove the glove box from IP carrier
    注
    3x clips
  79. Remove the passenger footwell air duct
    注
    1x push clip
  80. Remove the RH IP air wave duct
    注
    2x push clips
  81. Remove LH console side panel carpet
    注
    11x clips, 2x guide pins, Use trim tool starting at top edge to release upper clips, then pull bottom to release remaining clips, Use caution and pull panel straight away from console, if panel is peeled off it could be damaged
  82. Remove clip securing LH front cabin carpet to body
    注
    1x clip
  83. Fold RH front cabin carpet rearward
    注
    Newer Vins may be equipped with additional foam installed below carpet
  84. Remove car computer shroud
    注
    4x clips, Car computer does not need to be fully removed for access, removal of mounting nuts allows sufficient movement
  85. Release harness clips from top of car computer
    注
    2x clips, Car computer partially removed for better visual
  86. Disconnect the LH front repeater camera harness connector from car computer
    注
    1x connector, Release locking tab
  87. Disconnect the RH front harness connectors from car computer
    注
    4x connectors
  88. Disconnect front harness white connector X909 from LH body harness and separate from left body controller
    注
    1x connector, 1x clip
  89. Release harness from LH controller
    注
    1x clip
  90. Disconnect J1 power connector
    注
    1x connector, Release lock then remove
  91. Disconnect J6 frunk connector
    注
    1x connector
  92. Push the LH side of the front harness through the bulkhead
    注
    Ensure that the LH harness is drawn without resistance
  93. Remove wheel chocks and push vehicle onto lift
    注
    Recommend assistance, Note this vehicle can only be safely pushed for a very short distance and at very slow speed, Replace wheel chocks once vehicle in correct position
  94. Raise and support the vehicle.
  95. Remove the LH front wheel cap.
  96. Remove RH front wheel cap
    注
    1x cap, Use both hands to gently pull the wheel cap to release the clips, Wheels may be equipped with center caps
  97. Loosen the lug nuts (x5) on the LH front wheel.
  98. Loosen RH front wheel
    注
    5x nuts, 21mm, 175 Nm
  99. Partially raise the vehicle, and then lower the lift onto the locks.
  100. Remove the LH front wheel.
  101. Remove RH front wheel
    注
    5x nuts, 21mm, 175 Nm
  102. Fully raise the vehicle, and then lower the lift onto the locks.
  103. Remove the outer fasteners from the front aero shield.
  104. Remove the remaining nuts (x2), and then remove the front aero shield from the vehicle.
  105. Release LH front wheel liner from HV battery
    注
    1x clip, 1x bolt, 10mm, 5 Nm
  106. Release RH front wheel liner from HV battery
    注
    1x clip, 1x bolt, 10mm, 5 Nm
  107. Lower vehicle to comfortable working level
    注
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height
  108. Remove LH front fender garnish
    注
    11x clips,1x push clip, 3x tabs, Release from center of garnish and work your way outward towards both ends, Be cautious not to bend front tabs going into front fascia
  109. Remove clips securing LH front wheel liner to vehicle
    注
    14x clips
  110. Remove LH front wheel liner from vehicle
  111. Disconnect the front harness connectors for the LH side repeater and camera
    注
    2x connectors
  112. Remove the front harness clip for the LH side repeater and camera harness
    注
    1x clip
  113. Disconnect LH front ride height sensor connector
    注
    1x connector
  114. Remove the front harness for the LH front ride height sensor harness
    注
    2x clips
  115. Disconnect LH Front wheel speed sensor connector
    注
    1x clip, 1x connector, Release locking tab
  116. Disconnect LH FEM harness connector
    注
    1x connector, Disengage locking tab
  117. Disconnect connector to cooling fan module
    注
    1x connector,
  118. Disconnect connectors from horn assembly
    注
    2x connectors, Take note of original routing
  119. Remove the front harness for the cooling fan module harness
    注
    1x clip
  120. Disconnect LH headlamp connector
    注
    1x connector, Pull tab to disengage lock mechanism, Pull again to release connector, Do not press down on tab
  121. Disconnect the HVIL connector
    注
    1x locking connector, Do not push down on red tab, Pull red tab to disengage lock, Pull tab again to release connector
  122. Locate and disconnect the LH front shotgun crash accelerometer
    注
    1x connector, Release locking tab and pull tab outward to release connector
  123. Remove the front harness ground terminals at LH front shock tower
    注
    2x bolts, 10mm, 8 Nm,Inspect bolts: if they are self tapping tri-lobular bolts (1128269-00-A) then discard, If they are normal bolts (1447438-00-A) they can be reused
  124. Remove the ground bolt from the 12V negative harness
    注
    1x bolt,10mm, 10 Nm
  125. Disconnect HCU connector
    注
    1x connector, Release red locking tab, Press black release tab and rotate lever upward to remove
  126. Release connection for the front subframe harness
    注
    1x locking connector, Release red locking tab, Disengage connection and release
  127. Remove the LH harness bracket from vehicle
    注
    2x tabs
  128. Remove AC compressor ground strap
    注
    1x bolt, 10mm, 7 Nm, Fastener may vary depending on production
  129. Disconnect the steering gear assembly connectors
    注
    2x connectors, Two stage connectors, Slide red locking tab to unlock, then depress the connector release to disconnect
  130. Disconnect logic connectors from steering gear assembly
    注
    2x locking connectors, Do not push down on Red tab, Pull red tab to disengage lock, Pull again to release connector
  131. Release front harness clip on RH side of front subframe
    注
    1x clip
  132. Disconnect brake fluid level sensor
    注
    1x connector, Slide locking tab away from connector to fully release
  133. Disconnect iBooster assembly harness from brake booster assembly
    注
    2x connectors, Slide locking tab away from connector to fully release
  134. Release clips securing front harness to LH side of body
    注
    9x clips
  135. Remove RH front fender garnish
    注
    11x clips,1x push clip, 3x tabs, Release from center of garnish and work your way outward towards both ends, Be cautious not to bend front tabs going into front fascia
  136. Remove clips securing RH front wheel liner to vehicle
    注
    14x clips
  137. Remove RH front wheel liner from vehicle
  138. Release connection for the front fascia
    注
    1x locking connector, Release red locking tab and disengage connector
  139. Release harness clip and connector to pedestrian warning speaker
    注
    1x locking connector, 1x clip, Pull tab to disengage lock, Pull again release from connector, Speaker is located behind RH wheel liner
  140. Disconnect RH FEM harness connector
    注
    1x connector, Disengage locking tab
  141. Disconnect the RH front wheel speed sensor connector
    注
    1x connector, Release locking tab
  142. Remove the front harness clip for the RH front wheel speed sensor harness
    注
    2x clips
  143. Disconnect the front harness connectors for the RH side repeater and camera
    注
    2x connectors
  144. Remove the front harness clip for the RH side repeater and camera harness
    注
    1x clip
  145. Disconnect RH headlamp connector
    注
    1x connector, Do not push down on Red tab, Pull red tab to disengage lock, Pull again to release connector
  146. Locate and disconnect the RH front shotgun crash accelerometer
    注
    1x connector, Do not push down on Red tab, Pull red tab to disengage lock, Pull again to release connector
  147. Remove the front harness ground terminals at RH front shock tower
    注
    4x bolts, 10mm, 8 Nm, Inspect bolts: if they are self tapping tri-lobular bolts (1128269-00-A) then discard, If they are normal bolts (1447438-00-A) they can be reused
  148. Remove clips securing RH side of front end harness
    注
    8x clips
  149. Remove the front harness from vehicle
    注
    Recommend assistance 

Install

  1. Position the front harness in vehicle for installation
    注
    Make sure the first responder loop is disconnected prior to the installation of the new main front harness.
    注
    Make sure to route LH branch underneath A/C compressor HV harness.
    注
    Recommend assistance.
  2. Route the front harness around the HVAC plenum duct area and push the RH side of the harness into passenger side compartment
    注
    Route harness underneath A/C HV harness, Make sure to install grommet in proper orientation
  3. Route LH side of harness into driver compartment
    注
    Make sure to install grommet in proper orientation
  4. Install clips securing front harness to LH side of body
    注
    9x clips
  5. Install LH harness bracket
    注
    2x tabs
  6. Install front harness clip on RH side of front subframe
    注
    1x clip
  7. Connect logic connectors to steering gear assembly
    注
    2x connectors, Engage locking tab
  8. Connect the steering gear assembly connectors
    注
    2x locking connectors, Engage locking tab
  9. Secure connection for the front subframe harness
    注
    1x locking connector, Red locking tab, Connect from front of bracket and lock from opposite side of bracket
  10. Connect HCU connector
    注
    1x connector, Seat connection and rotate lever downward, Secure red locking tab
  11. Install AC compressor ground strap
    注
    1x bolt, 10mm, 7 Nm, Fastener may vary depending on production
  12. Install the front harness ground terminals to LH front shock tower
    注
    2x bolts, 10mm, 8 Nm, Install new bolt if original was a self tapping tri-lobular bolt, otherwise bolts can be reused
  13. Install the groud bolt from the 12V negative harness
    注
    1x bolt,10mm, 10 Nm
  14. Connect iBooster assembly harness to brake booster assembly
    注
    2x connectors, Secure locking tab by sliding towards connector once installed
  15. Connect brake fluid level sensor
    注
    1x connector, Secure locking tab by sliding towards connector once installed
  16. Connect the HVIL connector
    注
    1x locking connector, Engage locking tab
  17. Connect the front shotgun crash accelerometer
    注
    1x connector, 2 stage connection, Verify connection is fully secured
  18. Connect LH headlamp
    注
    1x connector, 1x locking tab
  19. Install the front harness clip for the LH side repeater and camera harness
    注
    1x clip
  20. Connect electrical harness to LH side repeater
    注
    2x connectors, Ensure lock on camera connection is secure
  21. Connect LH FEM harness connector
    注
    1x connector, Engage locking tab
  22. Install connector to cooling fan module
    注
    1x connector
  23. Install the front harness clip for the cooling fan module harness
    注
    1x clip
  24. Connect horn assembly connectors
    注
    2x connectors
  25. Connect LH Front wheel speed sensor connector
    注
    1x clip, 1x connector, Engage locking tab
  26. Connect LH front ride height sensor connector and install harness clips
    注
    2x clips, 1x connector
  27. Install LH front wheel liner to vehicle
  28. Install LH front wheel liner clips securing LH front wheel liner to vehicle
    注
    14x clips
  29. Install LH front fender garnish
    注
    12x clips, 3x tabs, Start at rear and maneuver into rocker panel, Be cautious not to bend front tabs going into front fascia
  30. Install the front harness clip around RH front frame rail area
    注
    8x clips
  31. Install the front harness ground terminals to RH front shock tower
    注
    2x bolts, 10mm, 8 Nm,Install new bolt if original was a self tapping tri-lobular bolt, New bolt (1447438-00-A) can be reused
  32. Install RH headlamp connector
    注
    1x connector
  33. Install RH front shotgun crash accelerometer
    注
    1x connector
  34. Connect RH FEM harness connector
    注
    1x connector, Engage locking tab
  35. Secure connection and clip for pedestrian warning speaker
    注
    1x connector, 1x clip, Engage locking tab
  36. Secure connection for the front fascia
    注
    1x locking connector, Secure connection and fully engage red locking tab
  37. Connect the front harness connectors for the RH side repeater and camera
    注
    2x connectors
  38. Install the front harness clip for the RH side repeater and camera harness
    注
    1x clip
  39. Connect the RH front wheel speed sensor connector
    注
    1x connector, Engage locking tab
  40. Install the front harness clip for the RH front wheel speed sensor harness
    注
    2x clips
  41. Position RH front wheel liner into RH front wheel well
    注
    Align wheel liner with studs and clip holes
  42. Install clips securing RH front wheel liner to vehicle
    注
    14x clips
  43. Install RH front fender garnish
    注
    11x clips, 1x push clip, 3x tabs, Start at rear and maneuver into rocker panel
  44. Raise vehicle fully and lower lift onto locks
    注
    Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
  45. Install LH front wheel liner to HV battery
    注
    1x clip, 1x bolt, 10mm, 5 Nm
  46. Install RH front wheel liner to HV battery
    注
    1x clip, 1x bolt, 10mm, 5 Nm
  47. Apply Loctite 222 on the front aero shield bolts, and then install the bolts on the aero shield.
  48. Position the front aero shield on the vehicle, and then install the nuts that attach the aero shield to the vehicle.
  49. Lower vehicle partially and set onto locks
    注
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height
  50. Install LH front wheel
    注
    5x nuts, 21mm, 175 Nm, Start lug nuts by hand before using power tool
  51. Install RH front wheel
    注
    5x nuts, 21mm, 175 Nm, Start lug nuts by hand before using power tool
  52. Lower vehicle until tires are touching the ground
    注
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
  53. Torque LH front wheel
    注
    5x nuts, 21mm, 175 Nm
  54. Torque RH front wheel
    注
    5x nuts, 21mm, 175 Nm
  55. Install LH front wheel cap
    注
    1x cap, Align valve stem with wheel cap cavity
  56. Install RH front wheel cap
    注
    1x cap, Align valve stem with wheel cap cavity
  57. Remove vehicle from lift
    注
    Lower rack arms fully and remove from under vehicle
  58. Push vehicle away from lift
    注
    Recommend assistance, Place wheel chocks to keep vehicle from moving, Note this vehicle can only be safely pushed for a very short distance and at very slow speed
  59. Remove tape securing windshield heater harness
  60. Connect the windshield heater harness and install clip
    注
    1x connector, 1x clip, Engage locking tab
  61. Maneuver front LV controller into position
    注
    Slide over temp set hook first, then into bottom bracket temp set holes
  62. Secure front LV controller
    注
    3x bolts, 10mm, 10 Nm
  63. Secure front LV controller upper ground strap
    注
    1x bolt, 10mm, 10 Nm,
  64. Install harness guide to the front LV controller
    注
    2x patch bolts, 8mm, 6 Nm, 1x temp set clip, Install new bolts, Pivot harness guide upwards and back to install temp set clip to front harness, then install bolts, If new bolts are not available apply Loctite 222 to the bolts
  65. Connect front LV controller harness connectors
    注
    5x connectors, Fully seat connector, then engage locking tabs if equipped
  66. Install front LV controller protection shield
    注
    2x bolts, 10mm, 8.5 Nm
  67. Connect the supermanifold harness to the front LV controller
    注
    1x connector, Verify locking tab is fully engaged
  68. Secure 12V positive cable to front controller
    注
    1x clip
  69. Connect washer tank pump connector
    注
    1x connector
  70. Connect washer tank level sensor
    注
    1x connector
  71. Install washer tank assembly
    注
    Align retaining stud at firewall with washer tank upper bracket
  72. Install washer tank retaining nut and bolt
    注
    1x bolt, 10mm, 3 Nm, 1x nut, 10mm, 3 Nm
  73. Connect washer pump harness clip
    注
    1x fir clip
  74. Place wiper module in vehicle
  75. Connect wiper module harness
    注
    1x connector, Rotate wiper assembly to expose under side
  76. Install wiper module to anchor bracket
    注
    1x rubber anchor, Push to engage
  77. Install bolts securing wiper module
    注
    2x bolts, 10mm, 7 Nm
  78. Install LH wiper arm and hose assembly to vehicle
  79. Connect washer hose from LH wiper arm to Y-tube fitting and install washer hose clip
    注
    1x clip, 1x hose
  80. Install nut securing LH wiper arm to wiper module
    注
    1x nut, 15mm, 25 Nm
  81. Install LH wiper arm nut cover
    注
    1x cover
  82. Install RH wiper arm and hose assembly to vehicle
  83. Connect washer hose from RH wiper arm to Y-tube fitting and install washer hose clip
    注
    1x clip, 1x hose
  84. Install nut securing RH wiper arm to wiper module
    注
    1x nut, 15mm, 25 Nm
  85. Install RH wiper arm nut cover
    注
    1x cover
  86. Install fresh air intake duct
    注
    1x bolt, 10mm, 4 Nm, 2x clips, 1x pin
  87. Install washer tank neck to washer tank
    注
    1x O-ring
  88. Install washer hose to washer tank neck
    注
    3x anchors
  89. Install cowl screen to vehicle
    注
    Seat cowl along edge of windshield
  90. Secure cowl clips at center bracket
    注
    2x retaining clips
  91. Install cowl screen retaining clips
    注
    2x push clips
  92. Install 12V battery into vehicle
  93. Position battery tie down strap onto the battery
    注
    Hook the upper tie down strap into the rear tie down hook strap and position for installation
  94. Install bolt securing upper tie down strap to the AC compressor bracket
    注
    1x bolt, 10mm, 5 Nm
  95. Install vent tube hose in 12V battery
  96. Connect the front harness connectors to RH side of car computer
    注
    4x connectors
  97. Connect the front repeater camera harness connector to LH side of car computer
    注
    1x connector, Engage locking tab
  98. Secure harness to top of car computer
    注
    2x clips
  99. Install car computer shroud onto car computer
    注
    4x clips
  100. Install nuts securing car computer to the bulkhead
    注
    4x nyloc nuts, 13mm, 7.1 Nm, Install new nyloc nuts
  101. Remove coolant plug from car computer
  102. Remove plugs from car computer coolant hoses
    注
    2x plugs, Engage spring clips after removal
  103. Secure hoses to car computer coolant inlet/outlet
    注
    2x spring clips, Perform push-pull-push test to ensure the hoses are fully seated
  104. Remove absorbent material from below car computer coolant hose connection points
  105. Remove coolant bottle cap
  106. Fill coolant bottle to base of neck as indicated
  107. Connect J6 frunk connector
    注
    1x connector
  108. Connect J1 power connector
    注
    1x connector, Fully seat connector then engage lock
  109. Secure harness to LH controller
  110. Connect front harness white connector X909 to LH body harness and clip to LH body controller
    注
    1x connector, 1x clip
  111. Install the RH IP air wave duct
    注
    2x push clips
  112. Install the passenger footwell air duct
    注
    1x push clip
  113. Connect glove box assembly connectors
    注
    3x connectors, Note puddle lamp harness routing to prevent blocking movement of pawls
  114. Connect glove box USB cable to car computer
    注
    1x connector, Connector count may vary depending from config
  115. Install the glove box into IP carrier
    注
    3x clips
  116. Install screws securing glove box assembly to IP carrier
    注
    6x screws, T20, 2.3 Nm
  117. Install main decor assembly
    注
    15x clips, 1x center clip
  118. Install passenger knee air bag
    注
    1x connector, Engage locking tab, Use caution not to damage connector/harness, Support air bag while connecting connector
  119. Install fasteners securing passenger knee air bag to vehicle
    注
    4x patch bolts, E10, 8 Nm, 2x screws, T20, 2 Nm, 1x push clip, Install new patch bolts
  120. Fold LH main carpet back in place
  121. Secure LH main carpet to body
    注
    1x push clip
  122. Install LH console side panel carpet
    注
    11x clips, 2x locating pins, Position side panel and align the front into front locator, then the rear locator, Push side panel towards console to install
  123. Install connectors to LH footwell cover and position for installation
    注
    2x connectors
  124. Install clips securing LH footwell cover
    注
    3x push clips
  125. Install LH front floormat
  126. Install LH lower A-pillar trim
    注
    6x clips, 2 locating pins, Align front locating pin first
  127. Install clip securing LH lower A-pillar trim
    注
    1x push clip
  128. Install LH mid A-pillar assembly
    注
    1x clip, 1x tab, Align the bottom tab then push the top clip to fully seat mid A-pillar, Pull seal over trim
  129. Install LH air wave bezel cap to main decor assembly
    注
    2x clips
  130. Install LH IP end cap
    注
    3x clips
  131. Connect 12V connector to vehicle
    注
    1x connector, Engage locking tab
  132. Secure DCDC cable to RH controller
    注
    1x clip
  133. Connect black connector and secure to right body controller
    注
    1x connector, 1x clip
  134. Connect J1 power connector
    注
    1x connector, Fully seat connector then engage lock
  135. Connect J6 frunk connector
    注
    1x connector
  136. Fold RH main carpet back in place
  137. Install clip securing RH front cabin carpet to body
    注
    1x clip
  138. Install RH console side panel carpet
    注
    12x clips, 2x locating pins, Position side panel and align the front locator, then the rear locator, Push side panel towards console to install
  139. Install RH lower A-pillar trim
    注
    6x clips, 2x locating pins, Align front locating pin first
  140. Install clip securing RH lower A-pillar trim
    注
    1x clip
  141. Install RH air wave bezel cap to main decor assembly
    注
    2x clips
  142. Install RH IP end cap
    注
    3x clips
  143. Install RH mid A-pillar assembly
    注
    1x clip, 1x tab, Align the bottom tab then push the top clip to fully seat mid A-pillar, Make sure the seal seat on top of the trim
  144. Connect the RH footwell assembly connectors
    注
    2x connectors, 2x tabs
  145. Install clips securing RH footwell assembly
    注
    2x push clips, 1x screw, T20, 1 Nm
  146. Install RH front floor mat
  147. Install frunk assembly into vehicle
    注
    6x clips, Replace any clips if broken or missingEnsure A/C compressor HVIL harness is not pinched between frunk assembly and thermal beam
  148. Secure frunk to washer fluid reservoir neck
    注
    1x push clip
  149. Install fasteners securing the frunk assembly
    注
    5x bolts, 10mm, 5 Nm, Newer vehicles may be equipped with 1x push clip securing frunk to washer bottle neck
  150. Install access panel
    注
    3x clips, 1x connector
  151. Install fastener securing frunk to washer fluid reservoir neck
    注
    1x bolt, 10mm, 5 Nm, Some vehicles may have a push clip in this location
  152. Connect the First Responder Loop and 12V negative battery cable.
  153. Move LH front seat to original position
    注
    This can also be achieved by selecting driver profile via UI
  154. Raise the LH front window.
  155. Close the LH front door.
  156. Place vehicle in service mode through UI
    注
    Select vehicle's badge icon in Controls > Software for four seconds and then type "service" into dialog box And then touch "ok"At last Select ‘X’ at top left of window to close once complete
  157. Access thermal system routines using the UI
    注
    Select quick controls > Service mode > Thermal > Actions
  158. Select "Start Coolant Air Purge" using the UI
    注
    Touch time only, wait until coolant pumps stop running (audible noise), Routine Passed will appear, but pumps will run for 10 minutes, If you start next another routine during this time, it will fail, Make sure vehicle is not in "Drive", Routine is still running despite the completed message, Speeds can be monitored in garage under PT Thermal tab, Idle speed = ~1500 RPM, Test will vary speeds from 3500-6500 RPM and actuate valves between SERIES and PARALLEL, Putting vehicle into "Drive" will stop this routine, If speeds hover at 7000 RPM, this indicates the pumps are air locked, perform a vacuum fill, Continue to add coolant and purge until the coolant level reaches between the NOM and MAX Lines on the bottle
  159. Exit Service Mode through UI
    注
    Exit Service Mode: Controls > Service Mode > Exit Service Mode, Press and hold to exit
  160. Inspect coolant level and top off as necessary
    注
    Ensure coolant is filled using G-48 coolant
  161. Install coolant bottle cap
  162. Install the rear apron.
  163. Close the hood.
  164. Move the RH front seat to its original position.
  165. Raise the windows.
  166. Close the doors.