2026-10-20

HV Battery (RWD) (1-Phase) (Remove and Install)

Correction code 1601010601 3.24 NOTE: Unless otherwise explicitly stated in the procedure, the correction code and its associated FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. NOTE: See Personal Protection to make sure you are wearing proper PPE when performing the procedure below. NOTE: See Ergonomic Precautions for safe and healthy working practices.

  • 2026-10-20: Removed the removal and installation steps for stabilizer bar, the 2nd row 40 seat and the HV battery front manifold tube, and updated the HV disablement procedure.
  • 2025-06-04: Added instruction to zero adjust the Hioki resistance meter prior to measurement.
Warning
This procedure is a DRAFT. Although it has been validated, Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near High Voltage systems and components.

Remove

  1. Open all four doors and lower all four windows.
  2. Open the liftgate.
  3. Enter Service Mode. See Service Mode.
  4. Remove the LH and RH rocker carriers. See Rocker Carrier - LH (Remove and Replace).
  5. Remove butyl patches covering LH rocker access holes
    Note
    2x butyl patches, Clean excess butyl from area, Discard after removal
  6. Install lift pad adapters onto LH lift
    Note
    2x lift pad adapters
  7. Remove butyl patches covering RH rocker access holes
    Note
    2x butyl patches, Clean excess butyl from area, Discard after removal
  8. Install lift pad adapters onto RH lift
    Note
    2x lift pad adapters
  9. Raise and support the vehicle.
  10. Unlock the vehicle gateway. See Gateway (Unlock).
  11. On the touchscreen, tap the Service Mode "wrench" (at the bottom of the touchscreen UI), and then tap Thermal > Coolant System > Coolant Fill/Drain > Run, and allow the routine to complete.
  12. Move RH front seat forward
    Note
    Adjust seat back if needed to avoid contacting headliner
  13. Move LH front seat forward
    Note
    Adjust seat back if needed to avoid contacting headliner
  14. Remove the 2nd row LH and center seat assembly. See Seat Assembly - 2nd Row - LH (5-Seat) (Remove and Install).
  15. Disconnect the 2nd row 40 seat connector.
  16. Separate carpet perforation below LH front seat to access LH middle inner HV battery bolt
    Note
    Located below rear of LH front seat, Expand the hole if necessary
  17. Remove LH middle inner HV battery bolt
    Note
    1x bolt, 16mm, 66 Nm
  18. Separate carpet perforation below RH front seat to access RH middle inner HV battery bolt
    Note
    Located below rear of RH front seat, Expand the hole if necessary
  19. Remove RH middle inner HV battery bolt
    Note
    1x bolt, 16mm, 66 Nm
  20. Position air bag beneath rear cabin carpet to raise and allow access to rear inner HV battery bolts
  21. Remove LH rear inner HV battery bolt
    Note
    1x bolt, 16mm, 66 Nm, Located below LH rear main carpet
  22. Remove RH rear inner HV battery bolt
    Note
    1x bolt, 16mm, 66 Nm, Located below RH rear main carpet
  23. Remove the LH lower A-pillar trim. See Trim - A-Pillar - Lower - LH (Remove and Replace).
  24. Remove the LH side center console panel. See Side Panel - Front - Center Console - LH (Remove and Replace).
  25. Release OBD port from LH cabin carpet cover
    Note
    2x tabs, Press black tabs to unlock then push upwards out of footwell cover
  26. Disconnect E-CALL speaker connector
    Note
    1x connector
  27. Fold LH front cabin carpet rearward
    Note
    Different regions may stick the carpet and foam together and tear them apart
  28. Remove foam plug to access LH front inner HV battery bolts
    Note
    1x foam plug
  29. Remove both LH front inner HV battery bolts
    Note
    2x bolts, EP20, 136 Nm
  30. Remove the RH lower A-pillar trim. See Trim - A-Pillar - Lower - LH (Remove and Replace).
  31. Remove the RH side center console panel. See Side Panel - Front - Center Console - RH (Remove and Replace).
  32. Fold RH front cabin carpet rearward
    Note
    Maneuver carpet below brake pedal and accelerator pedal, Different regions may stick the carpet and foam together and tear them apart
  33. Remove foam plug to access RH front inner HV battery bolts
    Note
    1x foam plug
  34. Remove both RH front inner HV battery bolts
    Note
    2x bolts, EP20, 136 Nm
  35. Disconnect the LV power. See LV Power (Disconnect and Connect) (Modify).
  36. Perform the Vehicle HV Disablement Procedure. See Vehicle HV Disablement Procedure.
  37. Release LH body harness from rear body and move aside
    Note
    1x clip
  38. Partially remove LH B-pillar lower trim
    Note
    1x push clip
  39. Partially pull out LH rear body harness
  40. Remove all items from pockets and ensure not wearing metal items
  41. Inspect HV insulating gloves
    Note
    Check gloves for damage prior to use, Refer to service document TN-15-92-003, For information on inspecting HV gloves. https://service.teslamotors.com/documents?model=&keys=TN-15-92-003&vehicle_system=&sort_by=field_date_submitted&sort_order=DESC
  42. Put on HV insulating gloves and leather over gloves
  43. Remove fastener securing busbar cover access door
    Note
    1x bolt, 10mm, 9 Nm
  44. Remove bolts securing charge port busbar kit to HV header
    Note
    2x bolts, 10mm, 9 Nm
  45. Lift busbar kit connector to remove from HV header
    Note
    Use inflatable air bag to suspend Busbar away from HV header during removal and installation, Hold busbar firmly as there is tension on, Avoid damaging the harness bracket
  46. Remove HV insulating gloves
  47. Disconnect HVC logic connector and install logic cap
    Note
    1x connector, 1x cap, Release locking tab then push the handle downward to release connector
  48. Release positive 12V output cover from PCS cable
    Note
    1x cover
  49. Remove PCS cable from 12V passthrough output
    Note
    1x nut, 13mm, 9 Nm, Discard nut after removal
  50. Remove nut securing DCDC ground busbar to HV battery
    Note
    1x nyloc nut, 13mm, 9 Nm, Discard nut after removal
  51. Gently lift the DCDC ground busbar upwards
  52. Close LH front door latch
  53. Close LH rear door latch manually
  54. Close RH front door latch
  55. Close RH rear door latch manually
  56. Close all four doors
  57. Raise and support vehicle
    Note
    Recommended assistance, Before lifting, Ensure that the vehicle is not connected to a charging device, The positioning pin must be inserted into the car body holes
  58. Remove the front aero shield panel. See Aero Shield - Front (Remove and Replace).
  59. Release LH front wheel liner from skid plate
    Note
    1x bolt, 10mm, 5 Nm
  60. Remove clip securing LH wheel liner to body
    Note
    1x push clip
  61. Release RH front wheel liner from skid plate
    Note
    1x bolt, 10mm, 5 Nm
  62. Remove clip securing RH wheel liner to body
    Note
    1x push clip
  63. Use bungee strap to pull back LH front wheel liner
    Note
    Secure to subframe
  64. Use bungee strap to pull back RH front wheel liner
    Note
    Secure to subframe
  65. Remove front skid plate
    Note
    4x bolts, EP10, 13 Nm, 2x tabs, Move forward to remove
  66. Inspect HV insulating gloves
    Note
    Check gloves for damage prior to use, Refer to service document TN-15-92-003, For information on inspecting HV gloves. https://service.teslamotors.com/documents?model=&keys=TN-15-92-003&vehicle_system=&sort_by=field_date_submitted&sort_order=DESC
  67. Put on HV insulating gloves and leather over gloves
  68. Disconnect AC compressor HV harness connector from HV Ancillary harness
    Note
    1x locking connector, 3 stage locking connectors, Disengage the red locking tab by pulling it away from the connector, Depress yellow tab and pull the connector backward then depress the green tab to release
  69. Remove HV insulating gloves
  70. Position coolant drain container underneath LH front of HV battery
  71. Disconnect HV battery return hose at LH side of vehicle and plug hoses
    Note
    1x spring clip, If the battery is returned to Reman, Please remove the special tool plugs
  72. Release Chiller to Battery hose from Dash Crossmember
    Note
    1x clip
  73. Disconnect HV battery manifold hoses and plug hoses
    Note
    1x spring clip, Loss of coolant greater than 1L requires coolant vacuum fill, If the battery is returned to Reman, Please remove the special tool plugs
  74. Position coolant drain container underneath RH front of HV battery
  75. Disconnect powertrain return hose from powertrain return tube and plug hoses
    Note
    1x spring clip
  76. Disconnect powertrain supply hose from powertrain supply tube and plug hoses
    Note
    1x spring clip, Coolant loss greater than 1 L will require vacuum fill, If the battery is returned to Reman, Please remove the special tool plugs
  77. Position coolant drain container underneath front of HV battery
  78. Disconnect LH coolant hose from rear of HV battery
    Note
    1x spring clip, 2x plugs, Plug both the coolant hose and passthrough, If the battery is returned to Reman, please remove the special tool plug
  79. Disconnect RDU inverter inlet hose from rear of HV battery and plug both ends
    Note
    1x spring clip, 2x plugs, Coolant loss greater than 1 L will require vacuum fill, If the battery is returned to Reman, Please remove the special tool plug
  80. Position coolant drain underneath RH rear of HV battery
  81. Disconnect coolant outlet hose to rear return hose and plug hoses
    Note
    1x spring clip, 2x plugs, Use shop towel to clean any residue coolant inside RH rocker panel if necessary, Coolant loss greater than 1 L will require vacuum fill, If the battery is returned to Reman, Please remove the special tool plugs
  82. Remove coolant drain container from underneath vehicle
  83. Release clip securing coolant hoses to RH shear plate
    Note
    1x fir tree clip
  84. Position support stand to support front portion of rear subframe
  85. Remove smaller fasteners for LH shear plate
    Note
    2x bolts, 13mm, 64 Nm
  86. Remove large bolt securing LH shear plate and subframe to body and remove shear plate
    Note
    1x bolt, 21mm, 125 Nm
  87. Hand tighten bolt securing LH side of subframe to body
    Note
    1x bolt, 21mm, 125 Nm
  88. Remove smaller fasteners for RH shear plate
    Note
    2x bolts, 13mm, 64 Nm
  89. Remove large bolt securing RH shear plate and subframe to body and remove shear plate
    Note
    1x bolt, 21mm, 125 Nm
  90. Hand tighten bolt securing RH side of subframe to body
    Note
    1x bolt, 21mm, 125 Nm
  91. Remove support stand from under vehicle
  92. Place HV battery table into position and lower vehicle to support HV battery
    Note
    Recommend assistance, Line up table so center 4 bolts are accessible through opening in table, Adjust final battery table position using adjustable caster jacks on table
  93. Remove central bolts securing HV battery center ski cover
    Note
    4x bolts, EP14, 34 Nm
  94. Remove bolts securing LH front support bracket to vehicle
    Note
    4x bolts, 16mm, 110 Nm
  95. Remove bolts securing RH front support bracket to vehicle
    Note
    4x bolts, 16mm, 110 Nm
  96. Remove LH bolts securing HV battery to vehicle
    Note
    8x bolts, 13mm, 35 Nm
  97. Remove RH bolts securing HV battery to vehicle
    Note
    8x bolts, 13mm, 35 Nm
  98. Raise vehicle free of HV battery
    Note
    Recommend assistance
  99. Remove battery from under vehicle
    Note
    Recommend assistance
  100. Remove penthouse engagement seal from HV battery pack
    Note
    Discard anytime HV battery is removed from vehicle

Install

  1. Install penthouse engagement seal onto HV battery pack
    Note
    This seal is a one time use item and should be replaced each time a HV battery pack is removed from vehicle or installed onto a new HV battery pack if not equipped
  2. Install HV battery alignment rods
    Note
    2x rods, To body at front of vehicle, 2x rods, To battery near penthouse
  3. Position HV battery under vehicle
    Note
    Recommend assistance
  4. Lower vehicle onto HV battery and align holes
    Note
    Recommend assistance, Use alignment rods, Be sure coolant hoses do not get caught on alignment rods, Caution not to damage HV cable, Do not fully lower vehicle onto battery (this will help with installing battery bolts)
  5. Loosely install RH bolts securing HV battery to vehicle hand tight
    Note
    8x bolts, 13mm, 35 Nm, Ensure smooth thread engagement and bolts are not cross threaded into casting, Flush down bolts, Do not over tighten bolts, Fully torque at later step
  6. Loosely install LH bolts securing HV battery to vehicle hand tight
    Note
    8x bolts, 13mm, 35 Nm, Ensure smooth thread engagement and bolts are not cross threaded into casting, Flush down bolts, Do not over tighten bolts, Fully torque at later step
  7. Remove HV battery alignment rods
    Note
    2x rods, To body at front of vehicle, 2x rods, To battery near penthouse
  8. Install LH rear inner HV battery bolt hand tight
    Note
    1x bolt, 16mm, 66 Nm, Torque at later step
  9. Install LH middle inner HV battery bolt hand tight
    Note
    1x bolt, 16mm, 66 Nm, Torque at later step
  10. Install RH rear inner battery bolt hand tight
    Note
    1x bolt, 16mm, 66 Nm, Torque at later step
  11. Install RH inner HV battery bolt hand tight
    Note
    1x bolt, 16mm, 66 Nm, Torque at later step
  12. Install both LH front inner HV battery bolts hand tight
    Note
    2x bolts, EP20, 136 Nm, Torque at later step
  13. Install both RH front inner HV battery bolts hand tight
    Note
    2x bolts, EP20, 136 Nm, Torque at later step
  14. Set bolts securing RH front support bracket to vehicle with cordless impact
    Note
    4x bolts, 16mm, 110 Nm, Torque at later step
  15. Set bolts securing LH front support bracket to vehicle with cordless impact
    Note
    4x bolts, 16mm, 110 Nm, Torque at later step
  16. Set central bolts securing HV battery center ski cover with cordless impact
    Note
    4x bolts, EP14, 34 Nm, Ensure smooth thread engagement and bolts are not cross threaded into casting, Flush down bolts, Do not over tighten bolts, Fully torque at later step
  17. Lower vehicle onto pack completely
    Note
    Recommend assistance
  18. Torque RH bolts securing HV battery to vehicle
    Note
    8x bolts, 13mm, 35 Nm
  19. Torque LH bolts securing HV battery to vehicle
    Note
    8x bolts, 13mm, 35 Nm
  20. Torque bolts securing RH front support bracket to vehicle
    Note
    4x bolts, 16mm, 110 Nm
  21. Torque bolts securing LH front support bracket to vehicle
    Note
    4x bolts, 16mm, 110 Nm
  22. Torque central bolts securing HV battery through center ski cover
    Note
    4x bolts, EP14, 34 Nm
  23. Raise vehicle and lower onto locks, then remove battery table from under vehicle
    Note
    Recommend assistance, Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
  24. Position support stand to support front section of rear subframe
  25. Remove bolt securing LH side of rear subframe to body
    Note
    1x bolt, 21mm, 125 Nm
  26. Install bolts securing LH shear plate to HV battery hand tight
    Note
    2x bolts, 13mm, 64 Nm, Torque at later step
  27. Install bolt and shear plate to LH side of rear subframe hand tight
    Note
    1x bolt, 21mm, 125 Nm, Torque at later step
  28. Torque bolt securing subframe and LH shear plate to body
    Note
    1x front bolt, 21mm, 125 Nm, Mark bolt after torque
  29. Torque bolts securing LH shear plates to vehicle
    Note
    2x bolts, 13mm, 64 Nm
  30. Remove bolt securing RH side of rear subframe to body
    Note
    1x bolt, 21mm, 125 Nm
  31. Install bolts securing RH shear plate to HV battery hand tight
    Note
    2x bolts, 13mm, 65 Nm, Torque at later step
  32. Install bolt and shear plate to RH side of rear subframe hand tight
    Note
    1x bolt, 21mm, 125 Nm, Torque at later step
  33. Torque bolt securing subframe and RH rear shear plate to body
    Note
    1x bolt, 21mm, 125 Nm
  34. Torque bolts securing RH shear plates to vehicle
    Note
    2x bolts, 13mm, 64 Nm
  35. Remove support stand from under vehicle
  36. Install clips securing coolant hoses to LH shear plate
    Note
    2x fir tree clips
  37. Install clip securing coolant hoses to RH shear plate
    Note
    1x fir tree clip
  38. Position coolant drain underneath RH rear of HV battery
  39. Remove hose plugs and connect coolant outlet hose to rear return hose
    Note
    Perform a push-pull-push test to make sure the hose is fully seated. Do not wiggle the hose at the connection.
  40. Position coolant drain container under LH rear of vehicle
  41. Remove plugs and connect RDU inverter inlet hose to rear of HV battery
    Note
    Perform a push-pull-push test to make sure the hose is fully seated. Do not wiggle the hose at the connection.
  42. Connect LH coolant hose to rear of HV battery
    Note
    Perform a push-pull-push test to make sure the hose is fully seated. Do not wiggle the hose at the connection.
  43. Remove coolant drain container from underneath vehicle
  44. Put on HV insulating gloves and leather over gloves
  45. Connect RDU HV cable to HV battery
    Note
    1x connector, Make sure the connector lock is 90 degrees from the connector before beginning to secure the connector, Use one hand to support the connector while other latching locking tab. Once installed, Verify that the latch is not damaged and fully secured in the latched position
  46. Install nut securing RDU HV cable bracket to HV battery
    Note
    1x nut, 10mm, 10 Nm
  47. Remove HV insulating gloves
  48. Position HV battery rear skid plate enclosure
    Note
    Recommend assistance if needed
  49. Install upper bolts securing HV battery rear skid plate enclosure hand tight
    Note
    4x bolts, 13mm, 64 Nm
  50. Install lower bolts securing HV battery rear skid plate enclosure
    Note
    2x bolts, EP10, 13 Nm
  51. Torque bolts securing HV battery rear skid plate enclosure to vehicle
    Note
    4x bolts, 13mm, 64 Nm
  52. Install RH side hose clips to rear battery skid plate
    Note
    2x fir tree clips
  53. Install LH side hose clip to rear battery skid plate
    Note
    1x fir tree clip
  54. Install the rear aero shield. See Aero Shield - Rear (Remove and Replace).
  55. Position coolant drain container underneath front of HV battery
  56. Connect HV battery front manifold coolant hose
    Note
    1x spring clip, Remove plugs, Perform push-pull test to verify hoses are fully engaged. Loss of coolant greater than 1L requires coolant vacuum fill
  57. Install Chiller to Battery hose to Dash Crossmember
    Note
    1x clip
  58. Position coolant drain container underneath LH front of HV battery
  59. Connect HV battery coolant return hose
    Note
    1x spring clip, Remove plugs, Perform push-pull test to verify hoses are fully engaged. Loss of coolant greater than 1L requires coolant vacuum fill
  60. Position coolant drain container underneath RH front of HV battery
  61. Connect bypass powertrain return hose
    Note
    1x spring clip, Remove plugs, Perform push-pull test to verify hoses are fully engaged. Loss of coolant greater than 1L requires coolant vacuum fill
  62. Connect powertrain supply hose
    Note
    1x spring clip, Remove plugs, Perform push-pull-push test to make sure hose is fully engaged. Loss of coolant greater than 1L requires coolant vacuum fill
  63. Remove coolant drain container from underneath vehicle
  64. Put on HV insulating gloves and leather over gloves
  65. Connect AC compressor HV harness connector to HV Ancillary harness
    Note
    1x locking connector, 3 stage locking connector, After the connector is seated and there is an audible click, Engage the second lock by pressing towards the connector, Engage locking tab
  66. Remove HV insulating gloves
  67. Install front skid plate
    Note
    4x bolts, EP10, 13 Nm, 2x tabs, Position and move backward to installation
  68. Release LH front wheel liner from bungee strap
    Note
    Remove strap from vehicle
  69. Install LH front wheel liner from skid plate
    Note
    1x bolt, 10mm, 5 Nm
  70. Install clip securing LH wheel liner to body
    Note
    1x push clip
  71. Release RH front wheel liner from bungee strap
    Note
    Remove strap from vehicle
  72. Install the front aero shield panel. See Aero Shield - Front (Remove and Replace).
  73. Move rack arms away from vehicle
  74. Install butyl patches onto LH rocker access holes
    Note
    2x butyl patches, Apply pressure along patch to verify fully secured to body, Replace with new patch, Cut to the required size, Roughly 2" x 2 1/2"
  75. Install butyl patches onto RH rocker access holes
    Note
    2x butyl patches, Apply pressure along patch to verify fully secured to body, Replace with new patch, Cut to the required size, Roughly 2" x 2 1/2"
  76. Install the LH and RH rocker carrier and rocker cover to the vehicle. See Rocker Carrier - LH (Remove and Replace).
  77. Install DCDC ground busbar to HV battery
    Note
    Gently press down
  78. Install nut securing DCDC ground busbar to HV battery
    Note
    1x nyloc nut, 13mm, 9 Nm, Install new nyloc nut
  79. Install positive 12V output from PCS cable and torque nut securing it
    Note
    1x nut, 13mm, 9 Nm, Install new nut, Mark the nut after torque
  80. Install positive 12V output cover to PCS cable
    Note
    1x cover
  81. Remove logic cap and connect HVC logic connector
    Note
    1x connector, 1x logic cap, Align connector then pull the handle to locking position get connector fully seated
  82. Put on HV insulating gloves and leather over gloves
  83. Clean HV connector contact surface of residual Penetrox
    Note
    Allow 1 minute dry time, New busbar comes with penetrox applied to HV connector
  84. Clean busbar HV connector contact surface of residual Penetrox
    Note
    Allow 1 minute dry time after removing Penetrox, It is necessary to clean HV connector during re-use of busbar
  85. Apply Penetrox onto HV connector joints
    Note
    Apply 2 drops of Penetrox A-13 about 5mm in diameter to either side of the hole on both leads, Spread evenly to verify the contact surface is fully covered
  86. Remove Inflatable Air Bag from under HV header
  87. Position busbar kit connector and lower onto HV header
    Note
    4x guide tabs, Shift rear end of busbar assembly upward to help ease installation, If excessive force is required to seat busbars, They may have been bent. Inspect for damage and replace if necessary
  88. Install bolts securing charge port busbar kit to HV header
    Note
    2x bolts, 10mm, 9 Nm, Mark after torque
  89. Perform a zero adjust of the Hioki resistance meter. See Resistance Meter (Zero Adjust).
  90. Perform Hioki resistance test at each HV joint from HV busbar lead to bolt head
    Note
    2x HV joints, The acceptable resistance is between 0.050 mΩ (50 μΩ) and 0.195 mΩ (195 μΩ). If the resistance is greater than 0.195 mΩ (195 μΩ), stop work and escalate the Toolbox session. If the resistance is lower than 0.050 mΩ (50 μΩ), reposition the probes and measure again. If the resistance is repeatedly between 0.00 mΩ and 0.050 mΩ (50 μΩ), Hioki test passed, proceed to next step
  91. Install fastener securing busbar cover access door
    Note
    1x bolt, 10mm, 9 Nm
  92. Position LH rear body harness under LH lower C pillar trim
  93. Install LH body harness onto rear body
    Note
    1x clip
  94. Partially install LH B-pillar lower trim
    Note
    1x push clip
  95. Perform a cooling system vacuum refill. See Cooling System - Vacuum Refill (Test/Adjust).
  96. Connect the LV power. See LV Power (Disconnect and Connect) (Modify).
  97. Unlock the vehicle gateway. See Gateway (Unlock).
  98. On the touchscreen, tap the Service Mode "wrench" (at the bottom of the touchscreen UI), and then tap Thermal > Actions > Stop Thermal Fill/Drain > Run, and allow the routine to complete.
  99. Tap Thermal > Coolant System > Coolant Purge Start > Run, and allow the routine to complete.
    Note
    Make sure vehicle is not in Drive, shifting the vehicle into Drive will stop this routine. The test will last approximately 10 mins. The test will vary speeds from 3500-6500 RPM (idle speed = ~1500 RPM) and actuate the valve between series and parallel. If speed hovers at 7000 RPM, it indicates the pump is air locked, perform the vacuum fill again. Continue to add coolant and purge until the coolant level reaches between the NOM and MAX Lines on the bottle.
  100. Torque both RH forward HV battery bolts
    Note
    2x bolts, EP20, 136 Nm
  101. Install RH front cabin carpet support access plug
    Note
    1x plug
  102. Fold RH front main cabin carpet back to original position
  103. Install the RH side center console panel. See Side Panel - Front - Center Console - RH (Remove and Replace).
  104. Install the RH lower A-pillar trim. See Trim - A-Pillar - Lower - LH (Remove and Replace).
  105. Install RH front primary door seal
    Note
    Verify seal is seated properly on all trim panels
  106. Move RH front seat forward
    Note
    Adjust seat back if needed to avoid contacting headliner
  107. Torque both LH front inner HV battery bolts
    Note
    2x bolts, EP20, 136 Nm
  108. Install LH front cabin carpet support access plugs
    Note
    1x plug
  109. Fold LH front cabin carpet back to original position
  110. Install the LH side center console panel. See Side Panel - Front - Center Console - LH (Remove and Replace).
  111. Connect E-CALL speaker connector
    Note
    1x connector
  112. Install OBD port
    Note
    2x tabs, Ensure black tabs in lock position
  113. Install the LH lower A-pillar trim. See Trim - A-Pillar - Lower - LH (Remove and Replace).
  114. Move LH front seat forward
    Note
    Adjust seat back if needed to avoid contacting headliner
  115. Torque LH rear inner HV battery bolt
    Note
    1x bolt, 16mm, 66 Nm, Located below LH rear main carpet
  116. Torque RH rear inner battery bolt
    Note
    1x bolt, 16mm, 66 Nm, Located below RH rear main carpet
  117. Remove air bag from between rear cabin carpet and body
  118. Torque LH middle inner HV battery bolt
    Note
    1x bolt, 16mm, 66 Nm
  119. Fold LH side of rear main carpet to its original position
  120. Torque RH middle inner HV battery bolt
    Note
    1x bolt, 16mm, 66 Nm
  121. Fold RH side of rear main carpet to its original position
  122. Connect the 2nd row 40 seat connector.
  123. Install the 2nd row LH and center seat assembly. See Seat Assembly - 2nd Row - LH (5-Seat) (Remove and Install).
  124. Inspect coolant level and top off as necessary
    Note
    Ensure that fluid level is at Max line, Vacuum fill required if greater than 1L lost during repair
  125. Install coolant bottle cap
  126. Exit Service Mode. See Service Mode.
  127. Run ODIN routine PROC_ICE_X_EXIT-SERVICE-MODEvia Toolbox:(link)
  128. Install HEPA filter. See HEPA Filter Assembly (Remove and Replace).
  129. Install the rear underhood apron. See Underhood Apron - Rear (Remove and Replace).
  130. Move RH front seat to original position
    Note
    Adjust seat back if needed to avoid contacting headliner
  131. Move LH front seat to original position
    Note
    Adjust seat back if needed to avoid contacting headliner
  132. Close liftgate.
  133. Raise all four windows and close all four doors.
    Note
    Unlatch doors before closing if necessary