2026-08-09

HV Controller (Remove and Install)

Correction code 16301601 FRT 0.96 NOTE: Unless otherwise explicitly stated in the procedure, the correction code and its associated FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. NOTE: See Personal Protection to make sure you are wearing proper PPE when performing the procedure below. NOTE: See Ergonomic Precautions for safe and healthy working practices.

  • 2025-09-30: Updated Correction Code to 16301601.

Torque Specifications

Table 1. Torque Specifications:HV Controller (Remove and Install)
Description Torque Value Recommended Tools Reuse/Replace Notes
Bolts (X2) secure the HV controller to ancillary bay
2 Nm (1.5 lbs-ft)
  • Electrical Protective Gloves
  • Insulated Ratchet/torque wrench
  • External Torx E6
 Reuse

Remove

  1. Remove the pyrotechnic battery disconnect. See Pyro Disconnect - HV Battery (Remove and Replace).
  2. Disconnect the ancillary bay harness from the high voltage controller connectors.
  3. Remove the bolts that attach the high voltage controller to the hinge tray, and then remove the controller from the vehicle.
    Tip
    Use of the following tool(s) is recommended:
    • Electrical Protective Gloves
    • Insulated Ratchet/torque wrench
    • External Torx E6

Install

  1. Install the high voltage controller into the ancillary bay, and then install the bolts that attach the high voltage controller to the hinge tray.
    2 Nm (1.5 lbs-ft)
    Warning
    Electrical protective gloves must be worn.
    Tip
    Use of the following tool(s) is recommended:
    • Electrical Protective Gloves
    • Insulated Ratchet/torque wrench
    • External Torx E6
  2. Connect the ancillary bay harness to the high voltage controller connectors.
  3. Install the pyrotechnic battery disconnect. See Pyro Disconnect - HV Battery (Remove and Replace).
  4. Move the LH and RH front seats to original position.
  5. Raise all windows and close all doors.