校正代码 TBD FRT 1.44 注意：除非本程序中另有明确规定，否则上文所列校正代码及相关 FRT 反映的是执行本程序（包括关联程序）所需的所有工作。除非明确要求，否则请勿堆叠校正代码。 注意：请参阅平均维修工时深入了解 FRT 及其创建方式。 注意：请参阅人员保护确保在执行以下程序时穿戴适当的个人防护装备 (PPE)。 注意：请参阅人体工程学注意事项查看安全健康的作业规程。

1. Open all four doors

   

2. Lower all four windows

   

3. Move LH front seat forward
   注

   Adjust seat back if needed to avoid contacting headliner

   

4. Move RH front seat forward
   注

   Adjust seatback if needed to avoid contacting headliner

   

5. Move 60 seat to easy entry position
   注

   Press shoulder switch then push seat forward

   

   

6. Partially remove lower portion of LH rear door seal

   

7. Remove LH 7s lower C-pillar trim
   注

   8x clips, Rear edge secures onto trunk side trim, Release front clips then rear clips

   

   

8. Move 60 seat to original position
   注

   Press shoulder switch then pull seat backward

   

9. Fold 2nd row 60 seatback down
   注

   Via seat switch or manual tether, Protect seat back upholstery if necessary

   

   

10. Disconnect 2nd row 60 seat connector
    注

    1x connector,

    

    

11. Move 60 seat forward using towel bar
    注

    With one hand on towel bar pull up and slide the seat forward with your other hand

    

    

12. Remove 60 seat rear outboard track fastener
    注

    1x patch bolt, 11mm, 37 Nm, Discard after removal

    

13. Remove 60 seat rear inboard track fasteners
    注

    2x patch bolts, 11mm, 37 Nm, Discard after removal

    

14. Move 60 seat fully rearward using towel bar
    注

    pull up bar, slide seat forward

    

15. Remove 60 seat outboard track cover
    注

    1x clip, Slide covers forward to release from 60 seat tracks

    

    

    

16. Remove center track cover from 2nd row seats
    注

    2x clips, Slide covers forward to release from 2nd row seat tracks

    

    

    

17. Release cabin carpet from 60 seat
    注

    Pull cabin carpet towards front of vehicle

    

    

18. Remove 60 seat front inboard track fasteners
    注

    1x bolts, 11mm, 37 Nm, Discard after removal

    

19. Remove 2nd row 60 seat frame front outboard track fasteners
    注

    1x bolts, 11mm, 37 Nm, Discard after removal

    

20. Remove 2nd row 60 seat assembly from vehicle
    注

    Recommend assistance, Note: If seat that is not being replaced does not have ISOFIX flag for child locks, the seat cover will also require replacement

    

    

21. Move RH front seat forward
    注

    Adjust seatback if needed to avoid contacting headliner

    

22. Move 60 seat to easy entry position
    注

    Press shoulder switch then push seat forward

    

    

23. Partially remove RH rear door seal
    注

    Pillar and sill trim have tabs seated underneath seal

    

24. Remove RH C-pillar lower trim
    注

    5x clips, Rear edge is mated with groove in trunk side trim, Release clips at front of LH Lower C-Pillar trim working your way back towards rear of sill trim, trim part may slightly differ by vehicle build location, and the number of clips may also varyt, by vehicle build location, Confirm each installation with push-pull test, Clip position should not be adjusted after bracket is removed or will result in bracket not seating properly, if clip position is changed or push-pull action shows bracket not secure, remove clip from tab and seat clip into doghouse on bracket and reinstall

    

    

25. Move 40 seat to original position
    注

    Press shoulder switch then pull seat backward

    

26. Fold 2nd row 40 seatback down
    注

    Via seat switch or manual tether, Protect seat back upholstery if necessary

    

    

27. Remove 40 seat outboard track cover
    注

    1x clip, Slide cover forward to release from 40 seat track

    

28. Remove bolts securing 40 seat podium to vehicle
    注

    2x patch bolts, 11mm, 37 Nm, Discard bolts after removal

    

29. Move 40 seat forward using towel bar
    注

    With one hand on towel bar pull up and slide the seat forward with your other hand

    

30. Remove bolts securing 40 seat inner and outer tracks to vehicle
    注

    2x patch bolts, 11mm, 37 Nm, Discard bolts after removal

    

31. Move 40 seat fully rearward using towel bar
    注

    pull bar, slide seat forward

    

32. Disconnect 2nd row 40 seat connector
    注

    1x connector, Newer models may have red locking tab

    

    

33. Remove 40 seat from vehicle
    注

    Recommend assistance, Do not support 40 seat by cushion pan, Support 40 seat by podium, Note: If seat that is not being replaced does not have ISOFIX flag for child locks, the seat cover will also require replacement

    

    

34. Remove 3rd row seat cushion
    注

    2x clips, 1x connector, 2x circular hooks, Press tabs backward then pull front edge up, Press rear seat cushion and lift the front seat cushion

    

    

    

    

    

35. Remove 3rd row LH seat cushion bolster
    注

    1x bolt, 11mm, 37 Nm, 1x location pin, 1x tab, Slide LH seat cushion bolster towards front of vehicle to remove

    

36. Remove 3rd row RH seat cushion bolster
    注

    1x bolt, 11mm, 37 Nm, 1x location pin, 1x tab, Slide RH seat cushion bolster towards front of vehicle to remove

    

    

    

37. Release LH side of 3rd row rear carpet
    注

    2x clips, 2x location pins, 1x bolt, H11, Lift trim to access bolt, Remove bolt then release carpet

    

    

    

    

38. Release RH side of 3rd row rear carpet
    注

    2x clips, 2x location pins, 1x bolt, H11, Lift trim to access bolt, Remove bolt then release carpet

    

    

    

    

39. Remove 3rd row rear cabin carpet

    

    

40. Open hood

    

    

41. 运行 ODIN 例行程序 PROC_ICE_X_ENTER-SERVICE-MODE-PLUSvia Toolbox:(link)
42. Access High Voltage System routines using UI
    注

    Select Service mode plus > High Voltage

    

43. Select "Procedures" through UI

    

44. Select "High Voltage Controller HVC) Replacement" through UI

    

45. Select "Backup Old HVC" through UI

    

46. 运行 ODIN 例行程序 PROC_HVC_X_ECU-REPLACEMENT-BACKUPvia Toolbox:(link)
47. Remove diagnostic cable from port to disconnect toolbox from vehicle

    

48. Power off vehicle from center display
    注

    Via Controls > Safety > Power Off, Select Power Off button at warning dialogue box

    

    

49. Remove rear apron
    注

    16x trim clips, 3x datums, 2x clips

    

    

    

    

50. Remove HEPA filter assembly
    注

    2x bolts, 10mm, 10 Nm, Pivot rear edge up past brake reservoir then lift up to clear frunk assembly

    

    

    

    

51. Disconnect LV battery and first responder loop
    注

    2x connectors, Ensure that one minute has passed after window movement before performing the power-off, Release green locking tab, Press black tab then pull black connector lock outwards to release connection, Release red lock tab on FRL, Allow 2 minutes for all electrical circuits to fully discharge

    

    

    

    

    

52. Verify operation of multimeter
    注

    Set multimeter to DC voltage, Confirm multimeter is properly measuring voltage by testing the 16v battery

    

53. Remove 3rd row NVH insulator
    注

    1x connector, Disconnect connector then remove insulator

    

    

    

    

54. Install HVC logic cap
    注

    1x logic cap

    

55. Remove all items from pockets and ensure not wearing metal items

    

56. Inspect HV insulating gloves
    注

    Check gloves for damage prior to use, Refer to service document TN-15-92-003, for information on inspecting HV gloves. https://service.teslamotors.com/documents?model=&keys=TN-15-92-003&vehicle_system=&sort_by=field_date_submitted&sort_order=DESC

    

57. Put on HV insulating gloves and leather over gloves
    注

    Use HV cut resistant insulated gloves or HV insulating gloves and leather over gloves, HV Insulating gloves must be worn any time a Hioki Tester or Hi-Pot Tester is used, Refer to service document TN-15-92-003 R5 for PPE requirements depending on vehicle configuration.

    

58. Release positive LV output cover from PCS cable
    注

    1x cover

    

    

59. Remove PCS cable from LV passthrough output
    注

    1x nut, 13mm, 9 Nm, Discard nut after removal

    

60. Remove bolts securing ancillary bay probe lid cover
    注

    2x bolts, EP10 5-Lobe, 6 Nm, Discard after removal

    

61. Remove ancillary bay probe lid cover

    

    

62. Verify no high voltage
    注

    Make sure to wear PPE (HV gloves, Safety glasses) when working on high voltage component, Measure B+ to Ground, B- to Ground, B+ to B-, If voltage is greater than 10V, Pack contactors are not open or welded, Stop work and reach out to Service Engineering

    

    

    

    

63. Wipe ancillary bay cover with IPA to clean surface
    注

    Allow to 1 minute dry time

    

64. Inspect ancillary bay probe lid cover gasket then position onto ancillary bay cover
    注

    Confirm no visual damage present, Wipe ancillary bay with IPA to clean surface, Allow to 1 minute dry time

    

    

65. Install bolts securing ancillary bay probe lid cover to ancillary bay cover
    注

    2x bolts, EP10 5-Lobe, 6 Nm, Install new bolts

    

66. Remove bolts securing ancillary bay cover to HVC
    注

    3x bolts, E10, 5 Nm + 30 degrees

    

67. Remove bolts securing ancillary bay cover to HV battery
    注

    18x bolts, E10 5-Lobe, 8 Nm, Use E10 5-Lobe socket without magnet, The fasteners are captive and will stay attached to the ancillary bay cover

    

    

68. Remove HVC logic cap
    注

    1x logic cap

    

69. Remove ancillary bay cover from HV battery

    

    

70. Install HVC logic cap
    注

    1x logic cap

    

71. Inspect ancillary bay for any missing insulators
    注

    Install service insulator kit before continuing to next step

    

    

    

    

    

72. Remove bolts securing pyro disconnect to ancillary bay
    注

    1x insulator, 2x patch bolts, 13mm, 9 Nm, Discard after removal

    

    

73. Remove pyro disconnect from ancillary bay
    注

    1x connector, From the bottom, Lift pyro disconnect straight up and out of the ancillary bay

    

    

74. Install pyro disconnect dummy

    

75. Disconnect HV controller connector X483 - BMB daisy B at HVC from HV Controller
    注

    1x connector

    

76. Disconnect HV controller connector X482 - BMB daisy A at HVC from HV Controller
    注

    1x connector

    

77. Disconnect HV controller connector X480 – Shunt at HVC from HV Controller
    注

    1x connector

    

78. Disconnect HV controller connector X481 – Negative contactor sense at HVC from HV Controller
    注

    1x connector

    

79. Disconnect HV controller connector X478 – Positive contactor sense at HVC from HV Controller
    注

    1x connector

    

80. Disconnect HV controller connector X484 – Pyro disconnect at HVC from HV Controller
    注

    1x connector

    

81. Disconnect HV controller connector X479 –Main HVC connector from HV Controller
    注

    1x connector

    

82. Remove HV controller from ancillary bay
    注

    2x bolts, E6, 2 Nm

    

    

83. Install HV controller onto ancillary bay
    注

    2x bolts, E6, 2 Nm

    

    

84. Install HVC logic cap
    注

    1x logic cap

    

85. Connect HV controller connector X479 –Main HVC connector to HV Controller
    注

    1x connector

    

86. Connect HV controller connector X484 – Pyro disconnect at HVC to HV Controller
    注

    1x connector

    

87. Connect HV controller connector X478 – Positive contactor sense at HVC to HV Controller
    注

    1x connector

    

88. Connect HV controller connector X481 – Negative contactor sense at HVC to HV Controller
    注

    1x connector

    

89. Connect HV controller connector X480 – Shunt at HVC to HV Controller
    注

    1x connector

    

90. Connect HV controller connector X482 - BMB daisy A at HVC to HV Controller
    注

    1x connector

    

91. Connect HV controller connector X483 - BMB daisy B at HVC to HV Controller
    注

    1x connector

    

92. Remove pyro disconnect dummy

    

93. Clean mating surface of pyro
    注

    Allow to 1 minute dry time, Use an IPA wipe to clean the HV mating surfaces of the shunt, Busbar, And the pyrotechnic battery disconnect

    

    

    

94. Set multimeter to "LoZ" (low impedance) mode

    

95. Measure voltage between busbar and shunt
    注

    Measure the voltage between the busbar (left) and shunt (right) for at least 10 seconds, so as to balance the voltage across the pyrotechnic battery disconnect mount points, Note: The voltage displayed on the multimeter is not as important as balancing the mount points

    

    

96. Position pyro disconnect to ancillary bay for installation
    注

    1x connector, While still measuring the voltage, Have an assistant position the pyrotechnic battery disconnect into the HV battery for installation. Make sure to align the pins of the connector with the new pyrotechnic battery disconnect, And then press the pyrotechnic battery disconnect down onto the busbars, The pyro disconnect can only be installed one way

    

    

    

    

97. Install bolts securing pyro disconnect to ancillary bay
    注

    2x patch bolts, 13mm, 9 Nm, Install new patch bolt, Mark with paint pen

    

98. Measure resistance from module 2 busbar to pyro disconnect
    注

    1x HV joint, 60μΩ or less, Perform zero adjust to Hioki meter prior to testing

    

    

99. Measure resistance from pyro disconnect to shunt
    注

    1x HV joint, 45μΩ or less, Perform zero adjust to Hioki meter prior to testing

    

    

100. Remove service insulator kit

     

     

     

     

101. Remove HVC logic cap
     注

     1x logic cap

     

102. Inspect ancillary bay walls for damage
     注

     Any dent or depression in the sealing surface that causes it to not be flat will result in a leak, Any paint that comes off the ancillary bay wall, Whether or not it sticks to the seal, Will require enclosure leak test when reassembled, It can still be reused

     

103. Inspect ancillary bay cover seal to confirm it has no visual damage
     注

     Image up close for clarity, Delaminated and torn seals cannot be reused

     

     

     

     

     

104. Wipe ancillary bay cover with IPA to clean surface
     注

     Allow to 1 minute dry time

     

105. Position ancillary bay cover to HV battery for installation
     注

     Ensure all accessible insulators are present, Wearing Electrical Protective Gloves is not necessary once all HV components are covered.

     

     

106. Remove leather over gloves and HV insulating gloves

     

107. Install bolts securing ancillary bay cover to HV battery
     注

     18x bolts, EP10 5-Lobe, 8 Nm, Fasteners are captive, Follow torque sequence per image

     

     

108. Install bolts securing ancillary bay cover to HVC
     注

     3x bolts, E10, 5 Nm + 30 degrees

     

109. Install positive LV output from PCS cable and torque nut securing it
     注

     1x nut, 13mm, 9 Nm, Install new nut, Mark the nut after torque

     

110. Install positive LV output cover to PCS cable
     注

     1x cover

     

111. Remove HVC logic cap
     注

     1x logic cap

     

112. Install 3rd row NVH insulator
     注

     1x connector, Install insulator then connect connector

     

     

     

     

113. Position 3rd row rear cabin carpet

     

     

114. Secure RH side of 3rd row rear carpet
     注

     2x clips, 2x location pins, 1x bolt, H11, Lift trim to access bolt, Secure carpet then install bolt

     

     

     

     

115. Secure LH side of 3rd row rear carpet
     注

     2x clips, 2x location pins, 1x bolt, H11, Lift trim to access bolt, Secure carpet then install bolt

     

     

     

     

116. Install 3rd row LH seat cushion bolster
     注

     1x bolt, 11mm, 37 Nm, 1x location pin, 1x tab, Slide LH seat cushion bolster into seat frame complete

     

     

117. Install 3rd row RH seat cushion bolster
     注

     1x bolt, 11mm, 37 Nm, 1x location pin, 1x tab, Slide RH seat cushion bolster into seat frame complete

     

     

     

118. Install 3rd row seat cushion and connect harness
     注

     1x connector, Secure 3rd row seat cushion into RH and LH latches

     

     

119. Connect first responder loop and leave LV battery disconnected
     注

     1x connector, Engage locking tab, Connect FRL but leave LV battery disconnected

     

     

120. Connect LV battery maintenance-charger
     注

     Release positive terminal cover, Secure positive terminal to jump post, Secure negative terminal to ground terminal located above the VCfront, Connect maintainer to power supply, To avoid damaging the vehicle DO NOT allow positive cable to make contact with other metal components, Never have a float charger and the LV battery simultaneously connected for any extended period of time (apart from during a SW reinstall/CAN redeploy)

     

     

     

121. Reconnect to vehicle using Toolbox 3.0
     注

     Vehicle connection is integrated into drivers footwell cover, Open Toolbox 3 website and establish connection to the vehicle. https://toolbox.teslamotors.com, Select connection status icon at top right corner, and select connect locally (icon will turn green when vehicle is connected)

     

     

122. Access High Voltage System routines using UI
     注

     Select Service mode plus > High Voltage

     

123. Select "Procedures" through UI

     

124. Select "High Voltage Controller HVC) Replacement" through UI

     

125. Select "Restore New HVC" through UI

     

126. 运行 ODIN 例行程序 PROC_HVC_X_ECU-REPLACEMENT-RESTOREvia Toolbox:(link)
127. Select "Back" through UI to return start screen

     

128. Disconnect low-voltage battery maintenancer-Charger and connect LV battery
     注

     Install positive terminal cover

     

     

     

129. Remove diagnostic cable from port to disconnect Toolbox 3.0 from vehicle

     

130. Install HEPA filter assembly
     注

     2x bolts, 10mm, 10 Nm, Pivot forward edge down past frunk assembly, Then carefully move rear edge past brake reservoir and into position, Gently press on RH side of filter to seat seal onto duct, Do not pinch washer hose inbetween HEPA filter assembly and body

     

     

     

     

     

     

131. Install rear apron
     注

     16x trim clips, 3x locator pins, 2x clips, Replace any missing or damaged clips, Ensure pyrotechnic hood actuators are aligned with openings in apron

     

     

     

132. Close hood

     

     

133. Install 40 seat into vehicle
     注

     Recommend assistance, Do not support 40 seat by cushion pan, Support 40 seat by podium

     

     

134. Connect 2nd row 40 seat connector
     注

     1x connector,

     

     

135. Install bolts securing 40 seat podium to vehicle hand tight
     注

     2x patch bolts, 11mm, 37 Nm, Install new bolts, Torque at later step

     

136. Move 40 seat forward using towel bar
     注

     pull up bar, slide seat forward

     

137. Install bolts securing 40 seat inner and outer tracks to vehicle
     注

     2x patch bolts, 11mm, 37 Nm, Install new bolts

     

138. Move 40 seat to original position
     注

     Press shoulder switch then pull seat backward

     

139. Install cabin carpet to 40 seat

     

140. Torque bolts securing 40 seat podium to vehicle
     注

     2x patch bolts, 11mm, 37 Nm

     

141. Install center track cover to 2nd row seats
     注

     2x clip, Slide cover straight on to clip to 2nd row seat tracks

     

     

     

142. Install 40 seat outboard track cover
     注

     1x clip

     

143. Position 40 seat into easy entry mode
     注

     Press shoulder switch and push 40 seat forward

     

     

144. Install RH rear sill trim
     注

     4x tabs, 3x clips, 5x location pins, Install rear edge of RH rear sill trim into trunk side trim and work your way forward securing clips

     

     

145. Reseat RH rear door seal
     注

     Seat pillar and sill trim tabs underneath seal

     

146. Move 40 seat to original position
     注

     Press shoulder switch then pull seat backward

     

147. Move RH front seat to original position

     

148. Install 2nd row 60 seat assembly
     注

     Recommend assistance

     

     

     

149. Connect 2nd row 60 seat connector
     注

     1x connector,

     

     

150. Install fasteners securing 60 seat frame to body
     注

     5x patch bolts, 11mm, 37 Nm, Install new patch bolts, bottom seat bolts located in rear

     

     

     

     

151. Secure cabin carpet to 60 seat
     注

     Strap velcro on

     

     

152. Return 2nd row 60 seatback to vertical position
     注

     Via trunk seat switch, Remove seatback protection if necessary

     

     

153. Install 60 seat outboard track cover
     注

     1x clip

     

     

     

154. Position 60 seat into easy entry mode
     注

     Press shoulder switch and push 60 seat forward to position into easy entry mode

     

     

155. Install LH 7s lower C-pillar trim
     注

     8x clips, Rear edge is secures onto trunk side trim, Secure rear clips then front clips

     

     

156. Reseat LH rear door seal
     注

     Seat pillar and sill trim tabs underneath seal

     

157. Move 60 seat to original position

     

158. Move RH front seat to original position

     

159. Move LH front seat to original position

     

160. Raise all four windows
     注

     Via LH front door switch

     

161. 运行 ODIN 例行程序 PROC_ICE_X_ENTER-SERVICE-MODEvia Toolbox:(link)
162. Unlock the vehicle gateway. See 网关（解锁）.
163. 运行 ODIN 例行程序 PROC_VCLEFT_X_2R-SEAT-RECLINE-CALIBRATIONvia Service Mode:Low Voltage ➜ Second Row Seats ➜ Calibratevia Toolbox:(link)
164. 运行 ODIN 例行程序 PROC_ICE_X_EXIT-SERVICE-MODEvia Toolbox:(link)
165. Close all four doors
     注

     If LV is powered up then unlatch rear doors before closing