2026-09-10
车辆高压禁用程序
校正代码 17010000 0.30 注意:除非本程序中另有明确规定,否则上文所列校正代码及相关 FRT 反映的是执行本程序(包括关联程序)所需的所有工作。除非明确要求,否则请勿堆叠校正代码。 注意:请参阅平均维修工时,深入了解 FRT 及其创建方式。 注意:请参阅人员保护,确保在执行以下程序时穿戴适当的个人防护装备 (PPE)。注意:请参阅查看安全健康的作业规程。
- 2026-09-10: Updated the procedure to use the amp clamp and voltage measurement method at the rear drive unit cables from underneath the vehicle.
- 2025-11-26: Added note to keep HV gloves on if procedure that required disablement involves touching HV components.
- 2025-10-22: Added info in measurement table on GND point to be used for Negative (-) Lead, modified measurement sequence.
- 2025-03-24: Added warning for regional tooling regulations.
- 2025-01-30: Clarified B+ and B- probe step.
- 2024-10-21: Rearranged multimeter probing images to align with HV measurement table.
- 2024-06-05: Added warning to measure the specified order of locations for high voltage.
- 2023-12-12: Updated voltage measurement order.
- 2023-11-08: Added/updated HV insulating glove steps.
- 2023-06-29: Added the whole procedure video as an overview for supplemental purposes only.
- 2023-08-30: Added a tip about replacing the probe to the multimeter-related step.
Warning
This procedure
verifies that high voltage power is no longer available to high voltage components
(PTC heater, A/C compressor, inverters, etc).
Perform this procedure before servicing high voltage components.
Warning
执行暴露在高压之下的任何程序之前,请取下佩戴的所有首饰(手表、手链、戒指、项链、耳环、身份牌、穿刺饰品等),并取出口袋中的所有物品(钥匙、硬币、钢笔、铅笔、工具、钮扣等)。
Warning
如果需要为了安全地执行程序而佩戴矫正护目镜,请确保护目镜牢固地固定到头上并且不会掉落。
Warning
Always wear High
Voltage (HV) gloves and safety glasses when handling any high voltage component,
including test equipment. Before each use, test gloves using an authorized glove
tester and verify that the testing date on the gloves has not expired.
Warning
All repair and
operating instructions should be reviewed and understood before working on Tesla
vehicles, associated components, or associated repair equipment.
Warning
Assume that high
voltage is present at all times when working on a Tesla vehicle, associated high
voltage components, or associated high voltage test equipment until proven
otherwise. Be aware that energy states can change during testing, so err on the side
of caution.
Warning
Always have an
electrical safety hook in the area when working with HV components. Electrical
safety hooks are used to remove an injured person from a live high voltage circuit
without risking additional injury.
Warning
Use a high voltage
digital multimeter to check for the presence of high voltage on both sides of the
connector every time a high voltage connector is disconnected.
Warning
在特定地区,执行本程序时需要使用无电压测试仪 (VAT),不得使用万用表。请始终遵守当地的或地区性工具法规。
Warning
Make sure that the
multimeter and leads are capable of handling at least 500V DC.
Warning
Obey all
instructions when using test equipment or servicing a Tesla vehicle or associated
high voltage components. If repair instructions are not clear or if there are any
questions about how to use the test equipment, escalate a Toolbox session before
proceeding.
Warning
If any test
equipment fails to operate as expected, do not attempt to diagnose or repair the
vehicle. Follow the appropriate lock out – tag out procedure for the equipment,
notify your manager.
Warning
When using test
equipment, make sure that all cables are connected before turning equipment on or
otherwise initiating use.
Warning
High voltage is
present on battery recovery chargers whenever the HV LEDs are lit. However,
indicators and LEDs can fail. Do not assume that if an LED is not lit no high
voltage is present. Assume high voltage is present at all times until proven
otherwise by use of a multimeter.
Warning
只有完成全部所需认证的技术人员才能执行此程序。Tesla 特斯拉建议第三方服务提供商技术人员在执行此程序之前接受同等培训。有关 Tesla 技术人员要求的更多信息,或第三方主题说明,请参阅高压认证要求。处理高压线缆、母排或接头时,务必全程穿戴最低防护等级为 0(1000V) 的适当个人防护装备 (PPE)及高压绝缘手套。有关其他安全信息,请参阅技术注意事项 TN-15-92-003,高压安全意识注意事项
。
Equipment:
- 1083188-01-B - Digital Multimeter Unit, EXTECH 355
- 1754057-00-A - CURRENT PROBE, GEN, CLAMP, DC, 600V
- 1140311-00-A - LEVER LOCK, HV CONNECTOR, MODEL 3
- 1115247-01-A - Electronic Test Lead, CAT IV 1000V
- 1130480-02-B - Slim Test Probes, CAT III 1000V
Procedure
- Disconnect 12V/LV power. See 12V/低压电源(断开和连接).
-
Set the multimeter to
measure voltage, and then measure the voltage across the 12V/LV auxiliary
battery terminals.
NoteFor LV (Li-Ion) auxiliary battery: if the voltage across the battery terminals is 0, the battery may have switched off internally. Use a 12V Lead Acid battery for testing. For mobile technicians: use the 12V Lead Acid battery in the Mobile Service vehicle.CAUTIONFor LV (Li-Ion) auxiliary battery: if the voltage across the battery terminals is less than 13 volts or greater than 16 volts, the multimeter is not measuring reliably and must not be used.CAUTIONFor 12V (Lead Acid) auxiliary battery: if the voltage measured is less than 10 volts or greater than 14 volts, the multimeter is not measuring reliably and must not be used.
- Remove the rear aero shield panel. See 面板 - 流线型护板 - 后部(拆卸和更换).
- Remove the rear skid plate. See 滑板 - 高压电池 - 后部(拆卸和更换).
-
Install the current clamp
meter onto one cable of the rear drive unit HV harness.
NoteMake sure the meter is zeroed out and is facing the correct direction as shown.
-
Measure the current in the
HV cable.
- If the current is within the range of -0.5 A to 0.5 A, continue to the next step.
- If the current is outside the range of -0.5 A to 0.5 A, for example -0.8 A or 1.3 A, re-perform the vehicle electrical isolation again to make sure that all was properly shut down. If the measurement is still outside the range of -0.5 A to 0.5 A, escalate for assistance.
WarningDO NOT DISCONNECT any HV harness when the current measurement is outside the range of -0.5 A to 0.5 A. - Remove the clamp meter from the cable.
-
Remove the nut that attaches
the rear drive unit HV cable bracket to the HV battery.
NoteThe number of the fasteners may vary.Tip推荐使用以下工具
- 10 毫米套筒扳手
- Remove all jewelry and empty your pockets before continuing this procedure.
- Inspect and put on HV insulating gloves, leather outer gloves, and safety glasses before continuing this procedure.
-
Disconnect the connector that attaches the rear drive unit HV cable to the
HV battery.
NoteRelease the locking tab and rotate the release lever up to disengage the connector. Do not force the release lever up. Ensure the alignment tabs on the rear drive unit header are not damaged.
-
Use the high voltage
multimeter with CAT III probes to verify that no high voltage is present at
the rear drive unit HV header.
Measure the following voltages:Warning为减少可能接触高压的风险,请按照如下顺序测量高压:
- B+ to ground
- B- to ground
- B+ to B-
WarningIf any voltage is greater than 10V, the contactors are closed or welded. Escalate to Service Engineering. -
Make sure the connector lock
is 90 degrees from the connector, and then connect the connector that
attaches the rear drive unit HV cable to the HV battery.
NoteUse one hand to support the connector while the other latching the locking tab. Once installed, verify that the latch is not damaged and is fully secured in the latched position.
- Remove the leather over gloves and the HV insulating gloves.
-
Install the nut that
attaches the rear drive unit HV cable bracket to the HV battery.
NoteThe number of the fasteners may vary.Tip推荐使用以下工具
- 10 毫米套筒扳手
- Install the rear skid plate. See 滑板 - 高压电池 - 后部(拆卸和更换).
- Install the rear aero shield panel. See 面板 - 流线型护板 - 后部(拆卸和更换).
- Connect 12V/LV power. See 12V/低压电源(断开和连接).
-
Return to the procedure that
required the vehicle to be electrically isolated.
Warning执行需要对车辆进行电气隔离的程序时,请遵守所有安全指示以及有关个人防护装备 (PPE) 的要求。执行需要处理高压线缆、母排或接头的程序时,请勿脱下高压绝缘手套。NoteIf you are no longer exposed to high voltage, the HV insulating gloves may be removed.